Tata Toyo Radiator Production Engineer Interview Questions and Answers for Experienced

Parameters like mold temperature, pouring temperature, and cooling rate can reduce the casting cycle time without affecting quality.

• Mold temperature

• Pouring temperature

• Cooling rate

I have 5 years of experience in production engineering.

• I have worked in the production engineering field for 5 years.

• My experience includes optimizing production processes and improving efficiency.

• I have successfully implemented cost-saving measures in previous roles.

• I have a strong understanding of manufacturing principles and technologies.

• I have experience working with cross-functional teams to achieve production goa

Manpower can be effectively handled by proper planning, communication, training, and motivation.

• Develop a clear organizational structure and job roles

• Communicate effectively with the team to ensure understanding of goals and expectations

• Provide necessary training and resources for skill development

• Motivate and reward employees for their hard work and achievements

• Regularly evaluate performance and provide feedback for i

Salary expectations are based on industry standards, experience, and location.

• Research industry standards for Production Engineers in your area

• Consider your level of experience and skills

• Factor in the cost of living in the location of the job

• Be prepared to negotiate based on benefits and perks offered

• Provide a range rather than a specific number

Shaping processes used in gear manufacturing

• Gear hobbing is a process of cutting teeth into a gear using a hobbing machine

• Gear shaping is a process of cutting teeth into a gear using a shaping machine

• Hobbing is faster but shaping produces more accurate gears

• Both processes are commonly used in gear manufacturing

Inserts are used in tooling to provide a cutting edge or shape to the tool.

• Inserts can be made of various materials such as carbide, ceramic, or diamond.

• They can be indexable or non-indexable depending on the tool design.

• Inserts can have different shapes such as square, triangular, or round.

• They can also have different coatings to improve wear resistance or reduce friction.

• Examples of insert tooling include milling cut

My KPI as a Production Engineer is to ensure efficient production processes, minimize downtime, and optimize product quality.

• Monitoring and improving production efficiency

• Reducing downtime through preventive maintenance

• Implementing quality control measures

• Optimizing production output

• Analyzing and improving production costs

OEE (Overall Equipment Efficiency) can be calculated by multiplying Availability, Performance, and Quality percentages.

• Calculate Availability by dividing the total operating time by the planned production time.

• Calculate Performance by dividing the actual production rate by the maximum production rate.

• Calculate Quality by dividing the good units produced by the total units produced.

• Multiply the Availability, Performance

4M is a methodology used in production engineering. Retroactive refers to actions taken after an event, while prospective refers to actions taken before an event.

• 4M is a methodology used in production engineering that stands for Man, Machine, Material, and Method.

• Man refers to the human resources involved in the production process.

• Machine refers to the equipment and tools used in production.

• Material refers to the raw m...read more

The base documents of a control plan include process flow diagrams, work instructions, and quality standards.

• Process flow diagrams outline the sequence of steps in the production process.

• Work instructions provide detailed instructions on how to perform each step of the process.

• Quality standards define the criteria for acceptable quality and specify the required inspections and tests.

• Other base documents may include con...read more

5W 1H is a technique used to gather information by asking five 'W' questions and one 'H' question.

• 5W 1H stands for Who, What, When, Where, Why, and How.

• It is commonly used in journalism, problem-solving, and project management.

• By asking these questions, one can gather comprehensive information about a situation or problem.

• For example, in a production engineering context, the 5W 1H questions could be: Who is responsible...read more