Surin Automotive
20+ Cosmik Industry Interview Questions and Answers
Q1. What is the principle of Geometric Dimensioning and Tolerancing (GD&T) regarding the use of composite position tolerance for a bore?
Composite position tolerance allows for multiple datums to define the location of a bore with increased precision.
Composite position tolerance combines two or more tolerances for improved accuracy.
It defines a primary and secondary datum reference for the bore's location.
Example: A bore may have a composite tolerance of 0.2 mm at the primary datum and 0.1 mm at the secondary datum.
This method allows for tighter control over the bore's position relative to multiple features.
Co...read more
Q2. What do you do in maintenance?
In maintenance, I am responsible for ensuring the proper functioning of equipment and machinery by performing regular inspections, repairs, and upgrades.
Performing routine inspections to identify any issues or potential problems
Repairing or replacing faulty parts to prevent breakdowns
Upgrading equipment to improve efficiency and performance
Creating maintenance schedules to ensure timely upkeep
Collaborating with other departments to address maintenance needs
Q3. What is finance and their important keys.
Finance is the management of money, investments, and other financial instruments to achieve economic goals.
1. Financial Management: Involves planning, organizing, directing, and controlling financial activities. Example: Budgeting for a project.
2. Investment: Allocating resources to generate returns. Example: Investing in stocks or real estate.
3. Risk Management: Identifying and mitigating financial risks. Example: Purchasing insurance to protect assets.
4. Financial Markets: ...read more
Q4. What do you know about CMM Inspection
CMM Inspection is a process used in manufacturing to measure the physical geometrical characteristics of an object.
CMM stands for Coordinate Measuring Machine
It is used to ensure the quality and accuracy of manufactured parts
CMM Inspection involves probing the surface of an object to collect data points for measurement
The data collected is compared to the design specifications to determine if the part meets requirements
Q5. How alignment is done in CMM Program
Alignment in CMM program is done by calibrating the machine to ensure accurate measurements.
Alignment in CMM program involves calibrating the machine to a known standard or reference point.
This calibration process ensures that the machine is measuring accurately and consistently.
Alignment may involve adjusting the machine's axes to ensure they are perpendicular or parallel to each other.
Regular maintenance and calibration checks are necessary to maintain alignment in CMM prog...read more
Q6. How to you manage process there
I manage processes by implementing efficient workflows, monitoring performance metrics, and continuously improving procedures.
Implementing efficient workflows to streamline production processes
Monitoring key performance metrics to identify areas for improvement
Continuously improving procedures through feedback and data analysis
Q7. How can DWM work be maintained in alignment with PQCSDM?
Aligning DWM work with PQCSDM ensures efficient product development and quality management.
Establish clear communication channels between DWM and PQCSDM teams to ensure alignment on goals.
Implement regular cross-functional meetings to discuss progress and challenges, fostering collaboration.
Utilize project management tools to track milestones and deliverables, ensuring both teams are on the same page.
Incorporate feedback loops where DWM can provide insights on product design ...read more
Q8. What is the Stores daily activity?
Daily activities in a store involve inventory management, customer service, sales tracking, and maintaining store appearance.
Inventory Management: Regularly check stock levels and reorder items as needed.
Customer Service: Assist customers with inquiries and provide product recommendations.
Sales Tracking: Monitor daily sales figures and analyze trends for better decision-making.
Store Maintenance: Ensure cleanliness and organization of the store to enhance customer experience.
S...read more
Q9. What is welding
Welding is a process of joining two or more pieces of metal together by melting and fusing them.
Welding involves applying heat to the metal pieces to be joined, often using a torch or electric arc.
The molten metal from the pieces mixes together and solidifies, creating a strong bond.
Different types of welding techniques include MIG welding, TIG welding, and stick welding.
Welding is commonly used in construction, manufacturing, and automotive industries.
Q10. What is ERP software
ERP software stands for Enterprise Resource Planning software, which is a system that integrates various business processes and functions into a single platform.
ERP software helps organizations streamline and automate their operations, including finance, HR, manufacturing, and supply chain management.
It provides a centralized database that allows different departments to access and share information in real-time.
Examples of ERP software include SAP, Oracle, Microsoft Dynamics...read more
Q11. Do you know about paintingprocess
Yes, I am familiar with the painting process in manufacturing.
The painting process involves surface preparation, application of primer, base coat, and top coat, and curing.
Different painting methods include spray painting, powder coating, and electrostatic painting.
Quality control measures such as thickness measurement, adhesion testing, and visual inspection are important in the painting process.
Q12. What are problem solving tools
Problem solving tools are techniques or methods used to identify, analyze, and solve problems in a systematic way.
Root cause analysis
Fishbone diagram
5 Whys technique
Pareto analysis
Brainstorming
SWOT analysis
Q13. What is the Stores process?
The Stores process involves managing inventory, procurement, and distribution of goods in a retail environment.
Inventory Management: Tracking stock levels to ensure availability and minimize waste.
Procurement: Sourcing products from suppliers, negotiating prices, and placing orders.
Receiving Goods: Inspecting and storing incoming products to maintain quality and organization.
Stock Replenishment: Monitoring sales trends to reorder items before they run out.
Distribution: Coordi...read more
Q14. How to problem solving?
Effective problem solving involves identifying issues, analyzing options, and implementing solutions systematically.
Define the problem clearly: Understand what the issue is and its impact. For example, if sales are declining, identify specific products or times.
Gather relevant information: Collect data that can help in understanding the problem better. For instance, analyze sales reports and customer feedback.
Generate potential solutions: Brainstorm multiple ways to address t...read more
Q15. Types of welding
Types of welding include MIG, TIG, stick, and flux-cored welding.
MIG welding uses a wire electrode and shielding gas to join metals.
TIG welding uses a tungsten electrode and inert gas to create a strong weld.
Stick welding, also known as shielded metal arc welding, uses a flux-coated electrode.
Flux-cored welding uses a tubular wire filled with flux to protect the weld.
Other types include spot welding, laser welding, and resistance welding.
Q16. What is work permit process?
Work permit process is a formal written system used to control certain types of work that are identified as potentially hazardous.
Work permit process involves obtaining written authorization before starting work in hazardous conditions.
It ensures that necessary precautions are taken to prevent accidents and injuries.
Examples of work permits include hot work permits for welding, confined space entry permits, and electrical work permits.
The process typically involves a detailed...read more
Q17. What is fire extinguisher?
A fire extinguisher is a portable device used to extinguish small fires by releasing chemicals or water.
Fire extinguishers come in different types such as water, foam, dry chemical, CO2, and halon.
They are typically labeled with a color code indicating the type of fire they are suitable for.
Fire extinguishers should be easily accessible and regularly inspected to ensure they are in working condition.
Training on how to properly use a fire extinguisher is important for safety i...read more
Q18. What is safety audit reports?
Safety audit reports are documents that detail the findings of an inspection or review of safety practices and procedures in a workplace.
Safety audit reports provide an overview of the current state of safety in a workplace.
They typically include observations, recommendations, and action plans to address any identified issues.
These reports are used to track progress in improving safety performance and compliance with regulations.
Examples of items covered in safety audit repor...read more
Q19. You know about bending machine
A bending machine is a tool used to bend sheet metal or other solid materials.
Bending machines use various methods such as press brakes, tube benders, and roll benders.
They are commonly used in manufacturing processes to create various shapes and structures.
Operators must have knowledge of material properties and machine settings to achieve desired bends.
Examples of products made using bending machines include car parts, furniture components, and HVAC ductwork.
Q20. Design software trial
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