10+ Sansera Engineering Interview Questions and Answers

MHr stands for Man-Hour. Costing is done by calculating the total number of man-hours required for a task and multiplying it by the cost per hour.

• MHr stands for Man-Hour, which is a unit of measurement for the amount of work performed by an individual in one hour.

• Costing is done by determining the total number of man-hours required for a specific task or project.

• The cost per hour is then multiplied by the total number of man-hours to calculate the total cost.

• For example, if a...read more

To determine the machine and tool cost for a plastic part.

• Analyze the dimensions and material of the plastic part

• Identify the required tolerances and surface finish

• Consider the production volume and lead time

• Research the available machines and their capabilities

• Calculate the tooling cost based on the chosen machine

• Consider the maintenance and operating costs of the machine

Costing of plastic and casting parts involves analyzing material costs, production processes, and overhead expenses.

• Analyze the material costs by considering the type and quantity of plastic or casting material required.

• Evaluate the production processes involved in manufacturing the parts, including molding or casting techniques.

• Consider the labor costs, machine costs, and energy costs associated with the production processes.

• Factor in the overhead expenses such as facility c...read more

I do not have the current pricing information for ADC 12 & plastic resins.

• I apologize, but I do not have the current pricing information for ADC 12 & plastic resins.

• I would need to conduct research or consult with a colleague who has access to this information.

• Pricing for these materials can fluctuate frequently based on market demand and other factors.

Customer CSR stands for Customer Service Representative, who is responsible for providing assistance and support to customers.

• Customer CSR is the first point of contact for customers who need assistance with a product or service.

• They handle customer inquiries, complaints, and provide solutions to their problems.

• They are responsible for maintaining customer satisfaction and building strong customer relationships.

• Customer CSR must have excellent communication skills, problem-so...read more

The NPD system here refers to the New Product Development system used by the company.

• The NPD system is a process used by the company to develop and launch new products.

• It involves various stages such as idea generation, product design, testing, and launch.

• The system is designed to ensure that new products meet customer needs and are profitable for the company.

• Examples of NPD systems include Stage-Gate, Agile, and Design Thinking.

• The specific NPD system used by the company may...read more

Lean Manufacturing is a systematic approach to identifying and eliminating waste in the production process.

• Focuses on continuous improvement

• Reduces waste and increases efficiency

• Involves all employees in the process

• Uses tools such as value stream mapping and 5S

• Examples include Toyota Production System and Kaizen

IATF 16949 is a quality management standard specifically for the automotive industry.

• IATF 16949 is based on ISO 9001 but includes additional automotive-specific requirements.

• It focuses on continuous improvement, defect prevention, and reducing variation and waste in the supply chain.

• Certification to IATF 16949 is often a requirement for automotive suppliers to do business with major manufacturers.

• Examples of requirements include process control, risk management, and customer-...read more

Severity detection in FMEA is the process of assessing the potential impact of a failure mode on the system or process.

• Severity detection helps prioritize failure modes based on their potential consequences.

• It involves assigning a severity rating to each failure mode, typically on a scale of 1 to 10.

• The severity rating considers the potential harm to the system, process, or end-users.

• Examples of severity levels could be: 1 - No impact, 5 - Minor impact, 10 - Catastrophic impa...read more