Som Autotech Trainee Production Engineer Interview Questions and Answers

My KPI as a Production Engineer is to ensure efficient production processes, minimize downtime, and optimize product quality.

• Monitoring and improving production efficiency

• Reducing downtime through preventive maintenance

• Implementing quality control measures

• Optimizing production output

• Analyzing and improving production costs

OEE (Overall Equipment Efficiency) can be calculated by multiplying Availability, Performance, and Quality percentages.

• Calculate Availability by dividing the total operating time by the planned production time.

• Calculate Performance by dividing the actual production rate by the maximum production rate.

• Calculate Quality by dividing the good units produced by the total units produced.

• Multiply the Availability, Performance

4M is a methodology used in production engineering. Retroactive refers to actions taken after an event, while prospective refers to actions taken before an event.

• 4M is a methodology used in production engineering that stands for Man, Machine, Material, and Method.

• Man refers to the human resources involved in the production process.

• Machine refers to the equipment and tools used in production.

• Material refers to the raw m...read more

The base documents of a control plan include process flow diagrams, work instructions, and quality standards.

• Process flow diagrams outline the sequence of steps in the production process.

• Work instructions provide detailed instructions on how to perform each step of the process.

• Quality standards define the criteria for acceptable quality and specify the required inspections and tests.

• Other base documents may include con...read more

5W 1H is a technique used to gather information by asking five 'W' questions and one 'H' question.

• 5W 1H stands for Who, What, When, Where, Why, and How.

• It is commonly used in journalism, problem-solving, and project management.

• By asking these questions, one can gather comprehensive information about a situation or problem.

• For example, in a production engineering context, the 5W 1H questions could be: Who is responsible...read more

Tonnage for press machine can be calculated using the formula: Tonnage = (Thickness of material * Width of material * Ultimate tensile strength) / 1000

• Calculate the thickness of the material being used

• Determine the width of the material

• Find out the ultimate tensile strength of the material

• Use the formula: Tonnage = (Thickness * Width * Ultimate tensile strength) / 1000

Reducing machining cycle time can be achieved by optimizing tool paths, using high-speed machining techniques, implementing automation, and improving machine maintenance.

• Optimize tool paths to reduce unnecessary movements and minimize idle time.

• Utilize high-speed machining techniques to increase cutting speeds and feed rates.

• Implement automation such as robotic loading and unloading to reduce manual handling time.

• Regul...read more

To reduce air cutting from machine with ECRS Methodology, adjust cutting parameters, optimize tool paths, use high-quality cutting tools, and implement proper maintenance.

• Adjust cutting parameters such as speed, feed rate, and depth of cut to minimize air cutting.

• Optimize tool paths to ensure efficient cutting and reduce unnecessary movements.

• Use high-quality cutting tools that are sharp and well-maintained to improve ...read more