20+ SKH Metals Interview Questions and Answers

Yes, I have experience in handling multiple plants and managing hospitality, travel, security, canteen, contracts, and guest houses.

• I have previously managed multiple plants and their operations simultaneously.

• I have experience in managing hospitality services for corporate events and meetings.

• I have handled travel arrangements for employees and guests, including booking hotels and tickets.

• I have managed security services and liaised with external security agencies.

• I have exp...read more

The manufacturing process involves several steps from raw material acquisition to final product assembly.

• 1. Raw material acquisition - sourcing materials needed for production

• 2. Design and planning - creating a blueprint for the product

• 3. Production - manufacturing the product using machinery and labor

• 4. Quality control - ensuring the product meets standards

• 5. Packaging and shipping - preparing the product for distribution

• 6. Assembly - putting together the final product

• 7. Tes...read more

To control defects, it is important to implement effective quality control measures and continuously improve processes.

• Implement quality control checks at various stages of production

• Train and educate employees on quality standards and best practices

• Regularly monitor and analyze data to identify trends and patterns

• Implement corrective actions to address root causes of defects

• Encourage feedback and suggestions from employees to improve processes

• Collaborate with suppliers to en...read more

Costing is finalised through a detailed process involving analysis of expenses, pricing strategies, and market trends.

• Analyze all expenses incurred in the production process, including raw materials, labor, and overhead costs.

• Consider pricing strategies such as cost-plus pricing, value-based pricing, or competitive pricing.

• Evaluate market trends and competitor pricing to ensure competitiveness and profitability.

• Finalize costing by calculating the total expenses and adding a d...read more

We are currently using grade A raw materials in our company. The difference in grades lies in the quality, purity, and cost of the materials.

• Grade A raw materials are of the highest quality, with superior purity and consistency.

• Grade B raw materials may have slightly lower quality and purity compared to Grade A.

• Grade C raw materials are typically the lowest quality and may have inconsistencies in purity and composition.

Tonnage calculation for operations involves analyzing factors like material type, thickness, cutting speed, and machine capacity.

• Analyze the material type being processed

• Consider the thickness of the material

• Take into account the cutting speed of the machine

• Ensure the tonnage does not exceed the machine's capacity

• Use formulas or charts provided by the machine manufacturer for guidance

No, I do not have any gap in physical vs SAP.

• I have experience in both physical and SAP inventory management

• I am proficient in using SAP software for inventory tracking

• I have received training on how to reconcile physical inventory with SAP records

To improve the working area, focus on organization, cleanliness, and efficiency.

• Implement a system for organizing tools, equipment, and materials.

• Maintain a clean and clutter-free workspace.

• Optimize workflow by identifying and eliminating bottlenecks.

• Invest in ergonomic furniture and equipment to enhance comfort and productivity.

• Promote effective communication and collaboration among team members.

• Regularly assess and update processes to improve efficiency.

• Provide training and...read more

Different materials require different measuring instruments. Here's how to handle them.

• Identify the material being measured

• Select the appropriate measuring instrument for that material

• Calibrate the instrument before use

• Ensure the instrument is clean and free of debris

• Follow proper measurement techniques for the specific instrument and material

• Store the instrument properly after use

Overhead in costing is calculated by dividing total indirect costs by a relevant cost driver.

• Identify all indirect costs incurred in the production process.

• Determine a relevant cost driver, such as machine hours or labor hours.

• Divide the total indirect costs by the cost driver to allocate overhead.

• For example, if total indirect costs are $10,000 and the cost driver is machine hours at 1,000 hours, the overhead rate would be $10 per machine hour.

Alloy steel is a type of steel that contains other elements besides iron and carbon, while mild steel is a type of carbon steel with low carbon content.

• Alloy steel has higher strength, hardness, and wear resistance compared to mild steel.

• Alloy steel is more expensive than mild steel due to the additional alloying elements.

• Examples of alloy steel include stainless steel, tool steel, and high-strength low-alloy steel.

• Mild steel is easier to weld and form compared to alloy steel...read more

Effective inventory management practices include accurate forecasting, regular audits, efficient storage, and clear communication with suppliers.

• Implement accurate demand forecasting to prevent overstocking or stockouts.

• Conduct regular inventory audits to identify discrepancies and prevent shrinkage.

• Optimize storage space to maximize efficiency and minimize handling costs.

• Maintain clear communication with suppliers to ensure timely deliveries and prevent stock shortages.

• Utili...read more

A wire bonding machine is a tool used in semiconductor manufacturing to connect wires to semiconductor devices.

• Wire bonding machines use heat, pressure, and ultrasonic energy to bond wires to semiconductor devices.

• There are different types of wire bonding machines, such as ball bonding and wedge bonding machines.

• Wire bonding is a crucial step in the production of integrated circuits and other semiconductor devices.

Various measuring instruments are used in the manufacturing process to ensure quality and accuracy.

• Common measuring instruments include calipers, micrometers, gauges, rulers, and tape measures.

• Specialized instruments may also be used depending on the industry and product being manufactured.

• The number of measuring instruments used can vary depending on the complexity of the manufacturing process.

• Regular calibration and maintenance of measuring instruments is important to ensur...read more

A cell storing machine is a device used to preserve and store biological cells for research or medical purposes.

• Cell storing machines use cryogenic temperatures to preserve cells for long periods of time

• They are commonly used in biobanks, research laboratories, and medical facilities

• Examples include liquid nitrogen freezers, automated cell culture systems, and cryopreservation tanks

The 7 QC tools are a set of problem-solving tools used in quality control and process improvement.

• Check sheet: Used to collect and organize data for analysis.

• Histogram: Represents data distribution and helps identify patterns.

• Pareto chart: Prioritizes problems by their frequency or impact.

• Cause-and-effect diagram: Identifies potential causes of a problem.

• Scatter diagram: Shows the relationship between two variables.

• Control chart: Monitors process performance over time.

• Flowcha...read more

Welding parameters include voltage, current, travel speed, and electrode size.

• Welding parameters are the variables that determine the quality and strength of a weld.

• Voltage controls the heat input and penetration depth of the weld.

• Current determines the amount of heat generated during welding.

• Travel speed affects the cooling rate and bead shape.

• Electrode size influences the deposition rate and weld penetration.

Material structure refers to the arrangement of atoms, molecules, or ions in a material.

• Material structure determines the properties and behavior of a material.

• It can be studied using techniques like X-ray diffraction, electron microscopy, and spectroscopy.

• Examples of material structures include crystalline, amorphous, and composite structures.

5s is a workplace organization method that focuses on creating a clean and organized work environment to improve efficiency and safety.

• Sort - Separate needed tools, materials, and instructions from unneeded items.

• Set in order - Arrange items in a logical order for easy access and use.

• Shine - Clean and inspect work areas regularly to maintain cleanliness and identify issues.

• Standardize - Establish standards and procedures for maintaining the first three S's.

• Sustain - Ensure th...read more

A clean store area is important for safety, organization, and customer satisfaction. Material movement is crucial for efficient operations and inventory management.

• Clean store area ensures safety for both employees and customers.

• A clean and organized store area improves efficiency in locating products and serving customers.

• Regular cleaning and maintenance of store area can enhance the overall shopping experience for customers.

• Efficient material movement helps in managing inve...read more

The engine is a machine that converts fuel into mechanical energy to power vehicles, machines, or equipment.

• Converts fuel into mechanical energy

• Powers vehicles, machines, or equipment

• Can be internal combustion engine or electric motor

OG Head is the topmost authority in an organization responsible for making strategic decisions and overseeing operations.

• OG Head stands for 'Organizational Group Head'

• They are responsible for setting the vision and direction of the organization

• They oversee the operations of all departments and ensure they are aligned with the organization's goals

• Examples of OG Heads include CEOs, Presidents, and Executive Directors

Salary structure refers to the way an organization determines and defines employee compensation.

• Salary structure includes base pay, bonuses, benefits, and other forms of compensation.

• It is important for an organization to have a clear and fair salary structure to attract and retain top talent.

• Salary structure can vary by industry, job function, and geographic location.

• For example, a software engineer in San Francisco may have a different salary structure than a software engin...read more

Geometric Dimensioning and Tolerancing (GD&T) symbols are used to define the geometry of parts and assemblies.

• GD&T symbols include position, concentricity, profile, perpendicularity, parallelism, and more.

• Examples of GD&T symbols include a square for perpendicularity, a circle with a line through it for concentricity, and a triangle for position.

• GD&T symbols help ensure parts are manufactured and assembled correctly according to specified tolerances.

P.M. activity PM plan refers to planning and scheduling preventive maintenance activities.

• Developing a schedule for routine maintenance tasks

• Assigning specific tasks to team members

• Setting deadlines for completion of maintenance activities

• Regularly reviewing and updating the maintenance plan

Costing method refers to the process of determining the expenses associated with a particular product or service.

• Costing methods include job costing, process costing, activity-based costing, and absorption costing.

• Job costing is used for unique products or services, while process costing is used for standardized products.

• Activity-based costing assigns costs based on the activities that drive them.

• Absorption costing includes all manufacturing costs in the cost of a product.

• Cos...read more

8D is a problem-solving methodology used to identify, correct, and prevent recurring problems in manufacturing and other industries.

• 8D stands for Eight Disciplines

• It is a structured problem-solving process

• It involves identifying the problem, implementing short-term containment actions, root cause analysis, corrective actions, and preventive measures

• It is commonly used in industries like automotive, aerospace, and electronics

• Example: A manufacturing company uses 8D to address ...read more