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Rework analysis involves identifying and addressing issues in a product or process to improve efficiency and quality.
Rework analysis is a process of examining and evaluating the reasons for rework in a project or product.
It involves identifying root causes of defects or errors and implementing corrective actions to prevent future rework.
Examples of rework analysis include conducting failure mode and effects analys...
OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized.
OEE is calculated by multiplying Availability, Performance, and Quality percentages.
Availability = (Operating Time / Planned Production Time) * 100
Performance = (Ideal Cycle Time / Total Count) * 100
Quality = (Good Count / Total Count) * 100
OEE = Availability * Performance * Quality
For example, if a machine op...
Production loss can be managed by identifying root causes, implementing preventive measures, optimizing processes, and continuously monitoring performance.
Identify root causes of production loss through root cause analysis
Implement preventive measures such as regular maintenance, training programs, and quality control checks
Optimize processes by streamlining workflows, improving efficiency, and reducing waste
Conti...
Scrap count refers to the number of defective or unusable parts produced during manufacturing.
Scrap count is an important metric in manufacturing to track quality control and efficiency.
It helps identify areas of improvement in the production process.
Examples of scrap count include parts with manufacturing defects, incorrect dimensions, or damaged during production.
Lean manufacturing is a production method aimed at minimizing waste and maximizing efficiency.
Focuses on continuous improvement
Eliminates waste in processes
Involves just-in-time production
Uses tools like value stream mapping and 5S
Promotes employee involvement and empowerment
Autonomous maintenance is a maintenance strategy where operators are responsible for routine maintenance tasks.
Autonomous maintenance involves operators taking ownership of basic maintenance tasks such as cleaning, lubricating, and inspecting equipment.
The goal of autonomous maintenance is to prevent breakdowns and improve overall equipment effectiveness.
Operators are trained to identify abnormalities and address ...
I applied via Walk-in and was interviewed before Sep 2022. There were 3 interview rounds.
To improve cycle time, focus on process optimization and efficiency. Rejection control involves identifying root causes of defects and implementing corrective actions.
Implement lean manufacturing principles to streamline processes and reduce waste
Utilize automation and technology to speed up production
Regularly analyze data and performance metrics to identify bottlenecks and areas for improvement
Train employees on best...
Rework analysis involves identifying and addressing issues in a product or process to improve efficiency and quality.
Rework analysis is a process of examining and evaluating the reasons for rework in a project or product.
It involves identifying root causes of defects or errors and implementing corrective actions to prevent future rework.
Examples of rework analysis include conducting failure mode and effects analysis (F...
Scrap count refers to the number of defective or unusable parts produced during manufacturing.
Scrap count is an important metric in manufacturing to track quality control and efficiency.
It helps identify areas of improvement in the production process.
Examples of scrap count include parts with manufacturing defects, incorrect dimensions, or damaged during production.
OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized.
OEE is calculated by multiplying Availability, Performance, and Quality percentages.
Availability = (Operating Time / Planned Production Time) * 100
Performance = (Ideal Cycle Time / Total Count) * 100
Quality = (Good Count / Total Count) * 100
OEE = Availability * Performance * Quality
For example, if a machine operate...
Production loss can be managed by identifying root causes, implementing preventive measures, optimizing processes, and continuously monitoring performance.
Identify root causes of production loss through root cause analysis
Implement preventive measures such as regular maintenance, training programs, and quality control checks
Optimize processes by streamlining workflows, improving efficiency, and reducing waste
Continuous...
Lean manufacturing is a production method aimed at minimizing waste and maximizing efficiency.
Focuses on continuous improvement
Eliminates waste in processes
Involves just-in-time production
Uses tools like value stream mapping and 5S
Promotes employee involvement and empowerment
Autonomous maintenance is a maintenance strategy where operators are responsible for routine maintenance tasks.
Autonomous maintenance involves operators taking ownership of basic maintenance tasks such as cleaning, lubricating, and inspecting equipment.
The goal of autonomous maintenance is to prevent breakdowns and improve overall equipment effectiveness.
Operators are trained to identify abnormalities and address them ...
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I applied via Recruitment Consultant and was interviewed in Feb 2021. There were 3 interview rounds.
I applied via Recruitment Consultant and was interviewed in Mar 2021. There were 3 interview rounds.
SAP is an enterprise resource planning software used for managing business operations and customer relations.
SAP stands for Systems, Applications, and Products in Data Processing
It is used by companies to manage their business operations such as finance, sales, procurement, and inventory management
SAP also offers customer relationship management (CRM) software to manage interactions with customers
It is widely used in i...
I use various Tcodes depending on the task at hand.
For material master data maintenance, I use MM01, MM02, and MM03.
For purchase order creation and maintenance, I use ME21N and ME22N.
For inventory management, I use MIGO and MB51.
For production planning, I use MD61 and MD04.
For quality management, I use QA32 and QE51.
For sales and distribution, I use VA01, VA02, and VA03.
To punch production in SAP, follow these steps:
Create a production order in SAP
Release the production order
Confirm the production order
Perform goods receipt for the production order
Perform goods issue for the production order
I applied via Recruitment Consulltant and was interviewed in Mar 2024. There were 3 interview rounds.
Startup code sequence refers to the order in which code is executed when a program is launched.
Startup code sequence typically involves initializing variables, setting up memory, and executing any necessary setup functions.
Examples of startup code sequence include setting up hardware registers in embedded systems, initializing global variables in C programs, and loading configuration files in web applications.
Yes, I am willing to work on weekends if necessary to meet project deadlines or address urgent issues.
I understand that sometimes working on weekends may be required in order to meet project deadlines or address urgent issues.
I am committed to delivering high-quality work and am willing to put in extra hours when needed.
I am flexible with my schedule and can adjust my plans to accommodate weekend work if necessary.
I will address conflicts by promoting open communication, active listening, and facilitating constructive discussions.
Encourage open communication among team members to address conflicts early on
Practice active listening to understand all perspectives involved
Facilitate constructive discussions to find mutually beneficial solutions
Establish clear team norms and guidelines for conflict resolution
Seek input from team mem...
Seeking new challenges and opportunities for growth in a more innovative and dynamic environment.
Looking for new challenges and opportunities for growth
Interested in working in a more innovative and dynamic environment
Seeking career advancement and professional development
Seeking new challenges and opportunities for growth in a different environment.
Looking for new challenges and opportunities for growth
Interested in working with different technologies or industries
Seeking a better work-life balance or company culture
Wanting to expand skill set or take on more responsibilities
Relocation to a new area
posted on 5 Apr 2025
I appeared for an interview before Apr 2024, where I was asked the following questions.
I applied via Naukri.com and was interviewed in Dec 2023. There were 2 interview rounds.
Design a state machine to model system behavior based on inputs and states.
Define states: Identify all possible states the system can be in (e.g., 'Idle', 'Processing', 'Completed').
Determine transitions: Specify how the system moves from one state to another based on events (e.g., 'Start' event moves from 'Idle' to 'Processing').
Input handling: Define how inputs affect state transitions (e.g., 'Cancel' input moves fro...
I applied via Naukri.com and was interviewed in Aug 2023. There were 4 interview rounds.
Core tools of AIAG include FMEA, PPAP, MSA, SPC, and APQP.
FMEA (Failure Mode and Effects Analysis) is used to identify and prioritize potential failure modes in a process.
PPAP (Production Part Approval Process) is used to ensure that suppliers meet customer requirements.
MSA (Measurement Systems Analysis) is used to assess the quality of measurement systems.
SPC (Statistical Process Control) is used to monitor and contro...
I have experienced failures in project deadlines, communication, and technical solutions.
Missed project deadlines due to underestimating tasks
Miscommunication with team members leading to misunderstandings
Implemented technical solutions that did not meet requirements
Heat treatment process is a method used to alter the physical and sometimes chemical properties of a material through heating and cooling.
Involves heating the material to a specific temperature
Holding it at that temperature for a set amount of time
Then cooling it at a controlled rate
Can be used to increase hardness, improve machinability, or enhance other properties
Common techniques include annealing, quenching, temper...
I applied via Recruitment Consulltant and was interviewed in Jun 2022. There were 4 interview rounds.
Question abou TPM, OEE, six Sigma, lean manufacturing,kaizen,poka yoke etc
I appeared for an interview before May 2023.
based on 1 interview experience
Difficulty level
Duration
Graduate Engineer Trainee (Get)
286
salaries
| ₹1.1 L/yr - ₹3.4 L/yr |
Junior Engineer
125
salaries
| ₹2 L/yr - ₹4.2 L/yr |
Production Engineer
37
salaries
| ₹2 L/yr - ₹6 L/yr |
Supervisor
26
salaries
| ₹2.2 L/yr - ₹4.2 L/yr |
Assistant Manager
24
salaries
| ₹5 L/yr - ₹9.6 L/yr |
ZF Steering Gear
Knorr-Bremse
Ag Industries
Gestamp