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20+ Maruti Suzuki Interview Questions and Answers

Updated 15 Jan 2025

Q1. What is the difference between auxiliary gauges and variable gauges?

Ans.

Auxiliary gauges are used to measure additional parameters while variable gauges are used to measure the same parameter at different points.

  • Auxiliary gauges are used to measure additional parameters such as temperature, pressure, and humidity.

  • Variable gauges are used to measure the same parameter at different points, such as the diameter of a cylinder at various points.

  • Auxiliary gauges are not essential for the main measurement process, but they provide additional information...read more

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Q2. You are found in non conformity parts then what are you doing?

Ans.

I will follow the non-conformance procedure and report it to the concerned authority.

  • Follow the non-conformance procedure

  • Report it to the concerned authority

  • Identify the root cause of non-conformity

  • Take corrective and preventive actions

  • Ensure the non-conforming parts are segregated and labeled properly

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Q3. What is least count in measurement instrument?

Ans.

Least count is the smallest value that can be measured by a measurement instrument.

  • Least count determines the precision of a measurement instrument.

  • It is the difference between the smallest two values that can be measured.

  • For example, if a ruler has a least count of 0.1 cm, it can measure up to the nearest 0.1 cm.

  • Instruments with smaller least count provide higher precision and accuracy.

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Q4. What is Kalman Filter? What is difference between variance & covariance?

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Q5. How to control Current loop, Voltage loop and Position loop? What is Bandwidth?

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Q6. Difference quality control vs inprocess quality?

Ans.

Quality control is the inspection of finished products, while inprocess quality is the inspection of products during the manufacturing process.

  • Quality control is done after the manufacturing process is complete, while inprocess quality is done during the manufacturing process.

  • Inprocess quality helps to identify and correct defects early in the manufacturing process, reducing the likelihood of defective finished products.

  • Quality control is focused on ensuring that finished pro...read more

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Q7. What is least count of micrometre

Ans.

The least count of a micrometer is the smallest measurement that can be accurately read on the micrometer scale.

  • The least count of a micrometer is determined by the number of divisions on the micrometer scale and the pitch of the screw.

  • It is usually expressed in micrometers or millimeters.

  • For example, if a micrometer has 50 divisions on the scale and the pitch of the screw is 0.5 mm, then the least count would be 0.01 mm (0.5 mm / 50 divisions).

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Q8. What is the vernier caliper least count

Ans.

The vernier caliper least count is the smallest measurement that can be read on the caliper scale.

  • The least count of a vernier caliper is determined by the number of divisions on the main scale and the vernier scale.

  • It is calculated by dividing the smallest division on the main scale by the total number of divisions on the vernier scale.

  • For example, if the smallest division on the main scale is 0.1 mm and the total number of divisions on the vernier scale is 10, then the leas...read more

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Q9. How we are controlling the steering?

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Q10. What is FTQ term?

Ans.

FTQ stands for First Time Quality, which refers to the percentage of products that pass quality control on the first attempt.

  • FTQ is a measure of the efficiency of a production process.

  • It is calculated by dividing the number of products that pass quality control on the first attempt by the total number of products produced.

  • A high FTQ rate indicates a well-functioning production process with minimal waste and rework.

  • For example, if a factory produces 1000 units and 950 pass qua...read more

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Q11. 2WD vs. 4WD: What’s the Difference?

Ans.

2WD has power to two wheels while 4WD has power to all four wheels.

  • 2WD is typically found in sedans and smaller vehicles while 4WD is found in SUVs and trucks.

  • 4WD provides better traction and stability in off-road and slippery conditions.

  • 2WD is more fuel efficient than 4WD.

  • 4WD is more expensive than 2WD.

  • 2WD is easier to maintain than 4WD.

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Q12. What is quality?

Ans.

Quality is meeting or exceeding customer expectations through consistent and reliable products or services.

  • Quality is a measure of how well a product or service meets customer needs and expectations.

  • It involves consistent and reliable performance, meeting specifications and standards.

  • Quality can be achieved through effective quality control and quality assurance processes.

  • Examples of quality measures include defect rates, customer satisfaction, and on-time delivery.

  • Continuous...read more

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Q13. What is davinci developer ?

Ans.

Davinci Developer is a software tool used for Model-Based Design (MBD) in engineering to develop and simulate complex systems.

  • Davinci Developer is used for developing and simulating complex systems in various engineering fields.

  • It allows engineers to create models, simulate behavior, and analyze system performance.

  • The tool is commonly used in automotive, aerospace, and industrial automation industries.

  • Davinci Developer helps in reducing development time and costs by enabling ...read more

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Q14. What is cutting speed?

Ans.

Cutting speed refers to the speed at which the cutting tool moves across the workpiece during machining.

  • Cutting speed is measured in surface feet per minute (SFPM) or meters per minute (m/min).

  • It determines how quickly the material is removed during the cutting process.

  • Higher cutting speeds result in faster machining but may require more powerful machines and tools.

  • Cutting speed is influenced by factors like the material being cut, the type of cutting tool, and the desired su...read more

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Q15. What is the process for handing over new projects?

Ans.

The process for handing over new projects involves thorough documentation, training, and communication with stakeholders.

  • Create a detailed project handover document outlining project scope, objectives, timelines, and key deliverables.

  • Provide training to the team members who will be taking over the project to ensure a smooth transition.

  • Communicate with all stakeholders involved in the project handover to address any concerns or questions.

  • Ensure all necessary resources and tool...read more

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Q16. What is antiwindup PID?

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Q17. What is GD&T ?

Ans.

GD&T stands for Geometric Dimensioning and Tolerancing.

  • GD&T is a symbolic language used to communicate design specifications and tolerances for mechanical parts.

  • It ensures that parts are manufactured and assembled correctly, improving functionality and interchangeability.

  • GD&T includes symbols, feature control frames, and datums to define the size, shape, orientation, and location of features on a part.

  • It allows for clear communication between designers, engineers, and manufac...read more

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Q18. What is mux and bus

Ans.

Mux stands for multiplexer, a device that selects one of several input signals and forwards it to a single output. Bus is a communication system that transfers data between components within a computer or between computers.

  • Mux is used to combine multiple input signals into a single output signal

  • Bus is a communication pathway that allows data transfer between components

  • Example of mux: a 2-to-1 mux takes 2 input signals and selects one based on a control signal

  • Example of bus: d...read more

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Q19. Micro meters least count ?

Ans.

The least count of a micrometer is the smallest measurement that can be accurately read on the micrometer scale.

  • The least count of a micrometer is determined by the number of divisions on the thimble and the pitch of the screw.

  • The formula to calculate the least count is: Least Count = Pitch / Number of divisions on the thimble.

  • For example, if the pitch of the screw is 0.5 mm and the number of divisions on the thimble is 100, then the least count would be 0.005 mm.

  • The least co...read more

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Q20. Design a reset counter logic

Ans.

Design a reset counter logic for MBD Engineer interview

  • Use a flip-flop to store the count value

  • Connect the output of the flip-flop to a comparator to check for the reset condition

  • Implement a reset signal that resets the counter when the reset condition is met

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Q21. Work Experience on Dyno system

Ans.

I have extensive experience working with Dyno systems in previous roles.

  • Performed regular maintenance and calibration on Dyno systems

  • Analyzed data collected from Dyno tests to identify performance trends

  • Collaborated with engineers to troubleshoot and resolve issues with Dyno testing

  • Developed testing protocols to ensure accurate and reliable results

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Q22. Design a up counter

Ans.

A up counter is a digital circuit that counts upwards by one with each clock pulse.

  • Use flip-flops to store the count value

  • Connect the output of one flip-flop to the clock input of the next flip-flop

  • Use logic gates to control the counting sequence

  • Reset the counter when the maximum count is reached

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Q23. what is the varner caliper

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Q24. what is the micromiter

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Q25. what are CNC machine

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