MSN Laboratories Assistant Manager - Production Interview Questions and Answers

Q1. Handling of Validation
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Validation in production involves ensuring that processes and products meet quality standards.
• Validation involves verifying that equipment, processes, and systems are operating correctly and consistently.

• Validation also includes confirming that products meet specifications and quality standards.

• Documentation of validation activities is essential for regulatory compliance and continuous improvement.

• Examples of validatio...read more
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Q2. Operations of reactors, centrifuge, sparker filters, anfds, ejectors.
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Q3. Handling of Qualifications
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Q4. Handling of Safety permits
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Safety permits are essential for ensuring compliance with regulations and maintaining a safe work environment.
• Safety permits are required for certain activities or equipment to ensure they meet safety standards.

• Production officers must be familiar with the types of safety permits needed in their industry.

• They are responsible for obtaining and renewing safety permits as needed.

• Failure to comply with safety permit requir...read more
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Q5. Operation of Distillation
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Distillation is a process used to separate components of a liquid mixture based on differences in boiling points.
• Distillation involves heating the liquid mixture to create vapor, then cooling the vapor to condense it back into liquid form.

• The components with lower boiling points will vaporize first and be collected as the distillate, while the components with higher boiling points remain in the original container.

• Commo...read more
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Q6. Handling of Deviations
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Deviations in production processes must be promptly identified, investigated, and documented to ensure product quality and compliance.
• Deviation should be reported immediately to the appropriate personnel

• Investigate the root cause of the deviation

• Document all findings and actions taken

• Implement corrective and preventive actions to prevent recurrence

• Review and approve deviation reports before closure
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Q1. Handling of CAPA
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CAPA refers to Corrective and Preventive Actions taken to address non-conformities and prevent recurrence.
• Identify the root cause of the issue

• Develop a corrective action plan to address the issue

• Implement the corrective action plan

• Monitor the effectiveness of the corrective action

• Implement preventive actions to prevent recurrence
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Q2. What is DATA INTIGRIY
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Data integrity refers to the accuracy, consistency, and reliability of data throughout its lifecycle.
• Ensuring data is accurate and reliable

• Maintaining consistency of data

• Preventing unauthorized access or modifications

• Implementing data validation processes

• Regularly backing up data to prevent loss
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Q3. Handling Solvents
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Q4. Handling of Batch failures
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Batch failures should be analyzed to identify root causes and prevent future occurrences.
• Investigate the root cause of the batch failure

• Implement corrective actions to prevent future failures

• Document the findings and actions taken for future reference

• Communicate with relevant stakeholders about the batch failure and resolution

• Conduct a review of the production process to identify potential areas for improvement
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Q5. Handling of Deviations
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Handling of deviations involves identifying, investigating, and resolving any deviations from standard procedures or specifications.
• Deviation should be documented and reported immediately

• Investigate root cause of deviation

• Implement corrective and preventive actions

• Review and update procedures to prevent future deviations
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Q1. Current Role and responsibilities
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Q2. Personal information
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Q3. Salary discussion
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Q1. Self introduction
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Q2. What is Your Responsibility
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As a Production Supervisor, my responsibility is to oversee the manufacturing process, ensure production goals are met, manage staff, and maintain quality standards.
• Oversee the manufacturing process to ensure efficiency and productivity

• Ensure production goals are met within budget and timeline

• Manage and supervise production staff to maintain a safe and efficient work environment

• Maintain quality standards and implement ...read more
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Q3. Production targets achieved to good quality and spr Manpower handling or manpower deployment according to skill metrics and poka yoka kaizans implementation Morning meeting to all employees safety meetin...read more
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Q4. What is SPR and DPTT
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SPR stands for Surface Plasmon Resonance and DPTT stands for Dipropylene glycol monomethyl ether (also known as Dowanol DPM).
• SPR is a technique used to study biomolecular interactions in real time.

• DPTT is a solvent commonly used in industrial applications such as coatings, inks, and cleaning products.
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Q5. Your family details
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I have a wife and two children, a son and a daughter.
• Married with two children

• One son and one daughter
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Q1. Jobs type off role & on role
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Jobs can be either on role (permanent) or off role (temporary/contractual)
• On role jobs are permanent positions within the company

• Off role jobs are temporary or contractual positions

• On role employees receive benefits like insurance, paid leave, etc.

• Off role employees may not receive the same benefits as on role employees

• Example: Production Engineer can be hired on role as a permanent employee or off role for a specific
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Q2. How many Salary with 3 year experience.
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The salary for a Production Engineer with 3 years of experience can vary depending on location, company size, and industry.
• Salaries for Production Engineers with 3 years of experience typically range from $60,000 to $90,000 per year.

• Factors such as location (urban vs rural), company size, and industry (tech, manufacturing, etc.) can impact salary levels.

• Additional certifications or specialized skills can also lead to h...read more
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Q3. Company location
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Q4. Interview types.
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Q1. Tell me about DCS HMI
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Q2. How to manage manpower &cost reduction
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Manpower can be managed by proper planning, training, and delegation. Cost reduction can be achieved through efficiency improvements, waste reduction, and negotiation with suppliers.
• Develop a detailed manpower plan based on workload and skill requirements

• Invest in training and development programs to upskill existing employees

• Delegate tasks effectively to ensure optimal use of manpower

• Implement efficiency improvements ...read more
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Q3. About documentation
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Q4. Production planning
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Q5. Batchprocess with safety
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Batch process with safety involves ensuring that production processes are carried out in a safe and controlled manner.
• Implementing safety protocols and procedures for each step of the batch process

• Regularly conducting safety audits and inspections to identify potential hazards

• Providing proper training to employees on safety measures and emergency procedures

• Using appropriate personal protective equipment (PPE) when hand...read more
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Q1. Mfg Machine opereating
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Q2. Production .mfg
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Q3. Filling machine
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Q4. Tablet Cotting department
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Q5. Granulation department
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Q1. PMR(paint mixing room),SAM( reservation, booking,PR, PO,BOM
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Q2. Preventive maintenance,
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Q1. Production planning
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Q2. Gun flow ret check
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Q3. Oracle software, paint shop production
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Q1. Disinfectant used in fumigation
Ans. 
Common disinfectants used in fumigation include formaldehyde, hydrogen peroxide, and chlorine dioxide.
• Formaldehyde is a widely used disinfectant in fumigation due to its effectiveness in killing a variety of pathogens.

• Hydrogen peroxide is another common disinfectant used in fumigation, known for its broad spectrum antimicrobial properties.

• Chlorine dioxide is also used in fumigation as a disinfectant, particularly for i...read more
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Q2. No of doors of autoclave
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The autoclave typically has one or two doors, depending on the design and size of the equipment.
• Autoclaves can have either one or two doors for loading and unloading of materials.

• Single-door autoclaves are more common in smaller models, while larger autoclaves may have two doors for easier access.

• Having multiple doors can also allow for separate chambers within the autoclave for different sterilization processes.
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Q3. Parts of Schedule M
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Q4. Which media is used in media fill validation
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The media used in media fill validation is typically a sterile growth medium.
• Sterile growth medium is used to simulate the conditions of a real production run

• Common media used include tryptic soy broth (TSB) or tryptic soy agar (TSA)

• Media fill validation is important for ensuring the sterility of the production process
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Q5. What is aseptic filling
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Aseptic filling is a process of filling sterile products into containers under sterile conditions to prevent contamination.
• Involves filling containers with sterile products

• Done under sterile conditions to prevent contamination

• Commonly used in pharmaceutical and food industries

• Requires specialized equipment and trained personnel
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General methametics and basics of chemical engineering

Q1. Fluid dynamics heat transfer material balance
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Q2. Plant safety and quality control
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Q1. Personal details and general HR questions
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