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Seven wastages are the seven types of waste that occur in manufacturing processes.
Overproduction
Waiting
Transportation
Processing
Motion
Inventory
Defects
I will start by analyzing the current processes and identifying waste. Then, I will implement 5S, value stream mapping, and continuous improvement.
Analyze current processes and identify waste
Implement 5S to organize the workplace
Use value stream mapping to identify areas for improvement
Implement continuous improvement through Kaizen events
Train employees on lean principles and encourage their participation
Monitor progr
I applied via Naukri.com and was interviewed in Aug 2023. There were 4 interview rounds.
Core tools of AIAG include FMEA, PPAP, MSA, SPC, and APQP.
FMEA (Failure Mode and Effects Analysis) is used to identify and prioritize potential failure modes in a process.
PPAP (Production Part Approval Process) is used to ensure that suppliers meet customer requirements.
MSA (Measurement Systems Analysis) is used to assess the quality of measurement systems.
SPC (Statistical Process Control) is used to monitor and contro...
I have experienced failures in project deadlines, communication, and technical solutions.
Missed project deadlines due to underestimating tasks
Miscommunication with team members leading to misunderstandings
Implemented technical solutions that did not meet requirements
Heat treatment process is a method used to alter the physical and sometimes chemical properties of a material through heating and cooling.
Involves heating the material to a specific temperature
Holding it at that temperature for a set amount of time
Then cooling it at a controlled rate
Can be used to increase hardness, improve machinability, or enhance other properties
Common techniques include annealing, quenching, temper
I applied via Naukri.com and was interviewed in Dec 2023. There were 2 interview rounds.
I applied via Recruitment Consulltant and was interviewed in Jun 2022. There were 4 interview rounds.
Question abou TPM, OEE, six Sigma, lean manufacturing,kaizen,poka yoke etc
7QC tools are a set of quality control tools used to identify and solve quality problems in manufacturing processes.
7QC tools include Pareto chart, cause-and-effect diagram, control chart, histogram, scatter diagram, flowchart, and check sheet.
They help in identifying and analyzing quality problems, determining root causes, and implementing corrective actions.
They are used to improve product quality, reduce defects, an...
PPAP and APQP are quality management systems used in manufacturing.
PPAP stands for Production Part Approval Process and is used to ensure that manufactured parts meet customer requirements.
APQP stands for Advanced Product Quality Planning and is used to plan and manage the design and development of new products.
Both systems are commonly used in the automotive industry but can be applied to other manufacturing industrie...
Pareto is a principle that states 80% of effects come from 20% of causes.
Also known as the 80/20 rule
Used in business to identify the most important factors
Can be applied to various fields such as economics, engineering, and social sciences
Example: 80% of a company's profits come from 20% of its customers
OEE can be calculated by multiplying Availability, Performance, and Quality percentages.
Calculate Availability by dividing Operating Time by Planned Production Time.
Calculate Performance by dividing Actual Production by Maximum Production.
Calculate Quality by dividing Good Units by Total Units Produced.
Multiply Availability, Performance, and Quality percentages to get OEE.
posted on 18 Apr 2022
I applied via Walk-in and was interviewed before Apr 2021. There were 2 interview rounds.
I applied via Naukri.com and was interviewed in Apr 2021. There were 5 interview rounds.
I applied via Naukri.com and was interviewed in Jan 2022. There were 3 interview rounds.
I applied via Naukri.com and was interviewed in Apr 2023. There were 3 interview rounds.
I am a Quality Engineer with experience in ensuring product quality and implementing quality control processes.
Experienced in conducting quality audits and inspections
Proficient in using quality tools and techniques such as Six Sigma and Lean
Skilled in analyzing data and identifying areas for improvement
Strong knowledge of quality standards and regulations
Effective communicator and collaborator in cross-functional team
As a Quality Engineer, I have implemented various quality control measures and conducted audits to ensure product compliance.
Implemented quality control processes to monitor and improve product quality
Conducted audits to identify non-conformities and implement corrective actions
Collaborated with cross-functional teams to develop and implement quality standards
Performed root cause analysis and implemented preventive mea...
The least count of a micrometer is the smallest measurement that can be read on the scale.
The least count of a micrometer is determined by the number of divisions on the scale and the pitch of the screw.
For example, a micrometer with 50 divisions on the scale and a pitch of 0.5 mm would have a least count of 0.01 mm.
The least count is important for accurate measurements and should be taken into consideration when using
Quality control function involves monitoring and testing products to ensure they meet the required standards.
Quality control function involves inspecting products to ensure they meet the required specifications
It involves testing products to ensure they function as intended
It involves monitoring the production process to identify and correct any defects
Examples include checking the weight and dimensions of a product, t...
posted on 22 Aug 2023
I applied via Naukri.com and was interviewed before Aug 2022. There were 3 interview rounds.
based on 1 review
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Assistant Manager
11
salaries
| ₹2.5 L/yr - ₹4.2 L/yr |
Production Manager
7
salaries
| ₹5.4 L/yr - ₹7.2 L/yr |
Industrial Engineer
7
salaries
| ₹2.6 L/yr - ₹4.2 L/yr |
Executive Accountant
7
salaries
| ₹2 L/yr - ₹2.4 L/yr |
Production Supervisor
6
salaries
| ₹1.5 L/yr - ₹3.5 L/yr |
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