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Seven wastages are the seven types of waste that occur in manufacturing processes.
Overproduction
Waiting
Transportation
Processing
Motion
Inventory
Defects
I will start by analyzing the current processes and identifying waste. Then, I will implement 5S, value stream mapping, and continuous improvement.
Analyze current processes and identify waste
Implement 5S to organize the workplace
Use value stream mapping to identify areas for improvement
Implement continuous improvement through Kaizen events
Train employees on lean principles and encourage their participation
Monitor progr
Top trending discussions
I applied via Recruitment Consulltant and was interviewed in Jun 2022. There were 4 interview rounds.
Question abou TPM, OEE, six Sigma, lean manufacturing,kaizen,poka yoke etc
I appeared for an interview before Mar 2024, where I was asked the following questions.
I applied via Naukri.com and was interviewed in Dec 2023. There were 2 interview rounds.
I applied via Naukri.com and was interviewed in Aug 2023. There were 4 interview rounds.
Core tools of AIAG include FMEA, PPAP, MSA, SPC, and APQP.
FMEA (Failure Mode and Effects Analysis) is used to identify and prioritize potential failure modes in a process.
PPAP (Production Part Approval Process) is used to ensure that suppliers meet customer requirements.
MSA (Measurement Systems Analysis) is used to assess the quality of measurement systems.
SPC (Statistical Process Control) is used to monitor and contro...
I have experienced failures in project deadlines, communication, and technical solutions.
Missed project deadlines due to underestimating tasks
Miscommunication with team members leading to misunderstandings
Implemented technical solutions that did not meet requirements
Heat treatment process is a method used to alter the physical and sometimes chemical properties of a material through heating and cooling.
Involves heating the material to a specific temperature
Holding it at that temperature for a set amount of time
Then cooling it at a controlled rate
Can be used to increase hardness, improve machinability, or enhance other properties
Common techniques include annealing, quenching, temper
7QC tools are a set of quality control tools used to identify and solve quality problems in manufacturing processes.
7QC tools include Pareto chart, cause-and-effect diagram, control chart, histogram, scatter diagram, flowchart, and check sheet.
They help in identifying and analyzing quality problems, determining root causes, and implementing corrective actions.
They are used to improve product quality, reduce defects, an...
PPAP and APQP are quality management systems used in manufacturing.
PPAP stands for Production Part Approval Process and is used to ensure that manufactured parts meet customer requirements.
APQP stands for Advanced Product Quality Planning and is used to plan and manage the design and development of new products.
Both systems are commonly used in the automotive industry but can be applied to other manufacturing industrie...
Pareto is a principle that states 80% of effects come from 20% of causes.
Also known as the 80/20 rule
Used in business to identify the most important factors
Can be applied to various fields such as economics, engineering, and social sciences
Example: 80% of a company's profits come from 20% of its customers
OEE can be calculated by multiplying Availability, Performance, and Quality percentages.
Calculate Availability by dividing Operating Time by Planned Production Time.
Calculate Performance by dividing Actual Production by Maximum Production.
Calculate Quality by dividing Good Units by Total Units Produced.
Multiply Availability, Performance, and Quality percentages to get OEE.
posted on 18 Apr 2022
I applied via Walk-in and was interviewed before Apr 2021. There were 2 interview rounds.
I applied via Walk-in and was interviewed in Oct 2021. There were 4 interview rounds.
Petrol engines use spark ignition while diesel engines use compression ignition.
Petrol engines use spark plugs to ignite the fuel-air mixture, while diesel engines rely on compression to ignite the fuel.
Petrol engines typically have higher RPM (revolutions per minute) compared to diesel engines.
Diesel engines are more fuel-efficient than petrol engines.
Petrol engines are generally lighter and more compact than diesel e...
Types of brakes include disc brakes, drum brakes, regenerative brakes, and hydraulic brakes.
Disc brakes use calipers to squeeze brake pads against a disc rotor.
Drum brakes use brake shoes that press against the inside of a drum.
Regenerative brakes convert kinetic energy into electrical energy to recharge the battery.
Hydraulic brakes use fluid pressure to apply force to the brake pads or shoes.
posted on 29 Mar 2024
I applied via Company Website and was interviewed before Jun 2021. There were 4 interview rounds.
based on 1 review
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