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I applied via Recruitment Consulltant and was interviewed before Dec 2021. There were 2 interview rounds.
Control valve positioner is a device used to control the position of a control valve based on the input signal.
Control valve positioner ensures accurate control of the valve position.
It receives a control signal from the controller and adjusts the valve position accordingly.
The positioner compares the valve position with the desired position and sends a pneumatic signal to the actuator to adjust the valve accordingly.
T...
Thermocouple types and ranges
Thermocouples are temperature sensors that use the principle of thermoelectric effect
Common thermocouple types include K, J, T, E, and N
Each thermocouple type has a specific temperature range it can measure
For example, type K thermocouples can measure temperatures from -200°C to +1350°C
Type J thermocouples can measure temperatures from -40°C to +750°C
Thermocouple ranges can vary depending o
I applied via Recruitment Consulltant and was interviewed in Jul 2022. There was 1 interview round.
I applied via Naukri.com and was interviewed before May 2022. There were 2 interview rounds.
I am a dedicated and detail-oriented Production Engineer with a strong background in manufacturing processes and problem-solving.
Experienced in optimizing production processes to improve efficiency and reduce costs
Proficient in using CAD software to design and modify production equipment
Skilled in troubleshooting and resolving technical issues on the production floor
Strong knowledge of lean manufacturing principles and...
A Production Engineer is responsible for overseeing the manufacturing process and ensuring efficient production.
Oversee the manufacturing process
Ensure efficient production
Identify and resolve production issues
Implement process improvements
Collaborate with cross-functional teams
Monitor production metrics and analyze data
Ensure compliance with safety and quality standards
Lean manufacturing is a systematic approach to minimize waste and maximize value in production processes.
Focuses on continuous improvement
Eliminates non-value adding activities
Involves all employees in the process
Reduces lead time and inventory
Examples: Toyota Production System, Kaizen, 5S
6 Sigma is a data-driven methodology used to improve quality and reduce defects in a process.
It focuses on identifying and removing the causes of defects and minimizing variability in a process.
It uses statistical analysis to measure and improve the performance of a process.
It aims to achieve a level of quality where the probability of a defect occurring is less than 3.4 per million opportunities.
It has been widely ado...
Our current company OEE is 85%.
OEE stands for Overall Equipment Efficiency.
It is a measure of how effectively a manufacturing operation is utilized.
It takes into account the availability, performance, and quality of the equipment.
OEE is calculated by multiplying the availability, performance, and quality factors.
A higher OEE indicates better productivity and efficiency.
For example, if the availability is 90%, performan...
Implemented cost savings measures through process optimization and waste reduction.
Conducted time and motion studies to identify areas for improvement
Implemented lean manufacturing principles to reduce waste and increase efficiency
Introduced new technologies to automate processes and reduce labor costs
Negotiated better pricing with suppliers to reduce material costs
Trained employees on cost-saving measures and encourag
I applied via Campus Placement and was interviewed before Mar 2023. There was 1 interview round.
General questions related to Ceramic Engineering especially in the Whiteware domain
posted on 3 Jul 2023
I applied via Referral and was interviewed before Jul 2022. There were 2 interview rounds.
CCR operation in a cement plant involves monitoring and controlling the process parameters to ensure efficient production.
CCR stands for Central Control Room, where operators monitor and control the entire cement production process.
Operators in the CCR are responsible for adjusting process parameters such as kiln feed, fuel consumption, and raw material composition.
Efficient CCR operation is crucial for maintaining qua...
Plant optimization in cement plant involves improving efficiency, reducing costs, and maximizing output.
Implementing advanced process control systems to optimize production
Regularly monitoring equipment performance and conducting maintenance to prevent breakdowns
Utilizing alternative fuels and raw materials to reduce energy consumption
Optimizing the use of additives to improve cement quality and reduce clinker usage
I applied via Approached by Company and was interviewed in Nov 2023. There was 1 interview round.
posted on 22 Dec 2024
I applied via Campus Placement and was interviewed in Nov 2024. There were 2 interview rounds.
Raw material is the basic material used in the production of goods.
Raw material is the primary substance or component used to manufacture products.
It can be natural resources like wood, metal, or minerals.
It can also be processed materials like chemicals or plastics.
Raw materials are transformed into finished products through manufacturing processes.
Clinker is a nodular material produced during the cement manufacturing process.
Clinker is a key ingredient in the production of cement.
It is formed by heating limestone, clay, and other materials in a kiln.
The cooled clinker is then ground into a fine powder to produce cement.
The quality of clinker greatly affects the quality of the final cement product.
Packing plant capacity refers to the maximum amount of products that can be processed and packaged in a plant within a specific time frame.
Packing plant capacity is usually measured in units per hour or units per day.
It is important for production engineers to optimize the packing plant capacity to meet demand and maximize efficiency.
Factors that can affect packing plant capacity include equipment efficiency, productio
Coal mill capacity refers to the maximum amount of coal that can be processed by the mill in a given time period.
Coal mill capacity is typically measured in tons per hour or tons per day.
It is important for production engineers to optimize coal mill capacity to meet production demands.
Factors affecting coal mill capacity include the type of coal, moisture content, and mill design.
Increasing coal mill capacity can invol...
A ball mill is a type of grinder used to grind and blend materials for use in mineral dressing processes, paints, pyrotechnics, ceramics, and selective laser sintering.
Consists of a hollow cylindrical shell rotating about its axis
The axis of the shell may be horizontal or at a small angle to the horizontal
The grinding media is the balls, which may be made of steel, stainless steel, ceramic, or rubber
The inner surface o...
Raw mill is a machine used in cement production to grind raw materials into a fine powder before being used in the kiln.
Raw mill is used in the cement industry to grind raw materials like limestone, clay, and iron ore into a fine powder.
The powdered raw materials are then blended and heated in a kiln to form clinker, which is the intermediate product in cement production.
Common types of raw mills include ball mills, ro...
I applied via Referral and was interviewed before Jan 2024. There were 2 interview rounds.
I come from a close-knit family with a strong work ethic and values.
Family is very important to me and has played a significant role in shaping who I am today.
My parents have always emphasized the importance of hard work and perseverance.
I have a supportive family who has always encouraged me to pursue my goals and dreams.
Growing up, I learned the value of teamwork and communication from my siblings.
HCl synthesis process, interlocks, and problems in HCl furnace.
HCl synthesis involves combining hydrogen gas and chlorine gas in the presence of a catalyst.
Interlocks in the process ensure safety measures are in place to prevent accidents.
Common problems in HCl furnaces include corrosion, leaks, and temperature control issues.
Reduced flow of cooling water in furnace can lead to overheating, potential damage to equipment, and decreased efficiency.
Overheating of furnace components
Potential damage to furnace equipment
Decreased efficiency in cooling process
When a freon compressor gets tripped, it can lead to a loss of cooling capacity and potential damage to the system.
Check for any fault codes or alarms on the compressor control panel.
Inspect the compressor for any visible signs of damage or overheating.
Reset the compressor and monitor its operation to ensure it is functioning properly.
Investigate the root cause of the trip to prevent future occurrences.
Consider contact...
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