Gayatrishakti Paper & Boards Maintenance Department Technician Interview Questions and Answers

I handle problems by identifying the root cause, brainstorming solutions, and implementing the best course of action.

• I start by gathering all relevant information and analyzing the situation

• I identify the root cause of the problem

• I brainstorm potential solutions and evaluate their feasibility

• I select the best course of action and implement it

• I monitor the situation to ensure the problem has been resolved

• I communicate t...read more

Six Sigma Black belt implementation project is a process improvement methodology that aims to reduce defects and improve quality.

• Identify the problem and define the project scope

• Measure the current process performance

• Analyze the data to identify root causes of defects

• Improve the process by implementing solutions

• Control the process to sustain the improvements

• Use statistical tools and techniques to drive decision-making

Extrusion process is a manufacturing process that involves forcing material through a die to create a specific shape or profile.

• Material is heated and forced through a die to create a continuous profile.

• Common materials used in extrusion include metals, plastics, and food products.

• Examples include extruding plastic pipes, aluminum window frames, and pasta shapes.

Preventive maintenance is a proactive approach to maintenance that involves regular inspections and repairs to prevent equipment failure.

• Preventive maintenance involves scheduling regular inspections and repairs to prevent equipment failure

• It helps to reduce downtime and increase equipment lifespan

• Examples include changing oil in a car, cleaning air filters in HVAC systems, and inspecting machinery for wear and tear

• It ...read more

Thrust bearings are used to support axial loads and prevent rotational motion.

• Thrust bearings are designed to handle axial loads and prevent rotational motion.

• They are commonly used in applications such as automotive transmissions, machine tool spindles, and aircraft engines.

• Thrust bearings can be classified into different types such as ball thrust bearings, roller thrust bearings, and tapered roller thrust bearings.

• Th...read more

Different types of gears are used depending on the application, such as spur, helical, bevel, worm, etc.

• Spur gears are used for low-speed applications and have straight teeth that run parallel to the axis of rotation.

• Helical gears are used for high-speed applications and have angled teeth that run perpendicular to the axis of rotation.

• Bevel gears are used for changing the direction of rotation and have cone-shaped teet...read more

To achieve production target within time and quality, proper planning, efficient resource allocation, continuous monitoring, and timely adjustments are essential.

• Develop a detailed production plan outlining tasks, timelines, and resource requirements

• Allocate resources effectively to ensure smooth workflow and minimize bottlenecks

• Implement quality control measures at each stage of production to maintain high standards

• Mo...read more

To manage scrap reduction while achieving production targets, it is important to implement efficient quality control measures and continuous improvement strategies.

• Implementing strict quality control measures to identify and address root causes of scrap

• Regularly analyzing production processes to identify areas for improvement

• Training employees on proper production techniques and waste reduction strategies

• Utilizing lean...read more

Maintain daily data by implementing data verification processes to improve efficiency and boost production.

• Establish a system for daily data entry and storage

• Regularly verify data for accuracy and completeness

• Analyze data trends to identify areas for improvement

• Implement changes based on data analysis to optimize processes and increase production

• Utilize software tools for data management and analysis

• Train employees on