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TIG welding uses a tungsten electrode to create a precise and clean weld, while MIG welding uses a consumable wire electrode for faster and easier welding.
TIG welding is slower but produces higher quality welds with less spatter
MIG welding is faster and more versatile for different types of metals and thicknesses
TIG welding requires a separate filler material, while MIG welding uses a continuous wire feed
TIG welding is...
The formula for calculating the volume of a shaft is based on the geometry of the shaft.
The formula for the volume of a shaft is V = πr^2h, where r is the radius of the shaft and h is the height or length of the shaft.
For a cylindrical shaft, the formula simplifies to V = πd^2h/4, where d is the diameter of the shaft.
Make sure to use consistent units for radius, diameter, and height when calculating the volume of a sha
Austenite is a solid solution of carbon and other elements in gamma iron, which is stable at high temperatures.
Austenite is a phase in steel that is formed when the steel is heated above its critical temperature.
It has a face-centered cubic crystal structure.
Austenite is non-magnetic and has high ductility.
It is important in the heat treatment of steel to achieve desired properties.
Example: Austenite is formed in steel
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I applied via Referral and was interviewed before Apr 2021. There was 1 interview round.
I applied via Naukri.com and was interviewed in Feb 2022. There were 3 interview rounds.
I applied via Referral and was interviewed before Jun 2023. There was 1 interview round.
DM Plant removes impurities like salts and minerals from water using ion exchange process.
DM Plant stands for Demineralization Plant.
It uses ion exchange process to remove impurities like salts and minerals from water.
It consists of cation exchange resin and anion exchange resin columns.
Cations and anions in water are exchanged with hydrogen and hydroxyl ions in the resins.
The treated water is then passed through mixed...
I applied via Referral and was interviewed before Oct 2022. There were 4 interview rounds.
DCS tag assigning process involves assigning unique names to process variables for monitoring and control.
DCS tag assigning process is crucial for efficient process control and monitoring.
Each tag represents a process variable and is assigned a unique name for easy identification.
Tags can be assigned manually or automatically based on the process requirements.
Tag naming conventions should be consistent and follow indus...
I applied via Company Website and was interviewed in May 2023. There were 2 interview rounds.
Equipment used in steam turbine include turbine blades, nozzles, casing, rotor, bearings, and governor.
Turbine blades: convert steam energy into mechanical energy
Nozzles: control the flow of steam into the turbine
Casing: contains and directs the steam flow through the turbine
Rotor: connected to the turbine blades and rotates to generate power
Bearings: support the rotor and reduce friction
Governor: regulates the speed o
Woodward 505 is a versatile control system used in industrial applications.
The Woodward 505 is a widely used control system in industries such as power generation, oil and gas, and marine.
It offers advanced features like PID control, sequencing, and communication capabilities.
The Woodward 505 is known for its reliability and robustness in harsh operating environments.
It can be easily integrated with various types of se
The Honeywell DCS (Distributed Control System) is a modular system consisting of controllers, I/O modules, and operator stations.
Consists of controllers, I/O modules, and operator stations
Uses a network to communicate between components
Allows for centralized control and monitoring of processes
Supports various communication protocols such as Modbus, OPC, etc.
Example: Honeywell Experion PKS
PID stands for Proportional-Integral-Derivative, a control loop feedback mechanism used in engineering.
PID is a control algorithm that calculates an error value as the difference between a desired setpoint and a measured process variable.
Proportional (P) control responds to the current error value.
Integral (I) control accumulates past errors to correct the present error.
Derivative (D) control predicts future errors bas...
To assign a new channel in Honeywell DCS, you need to access the configuration software and follow the steps to add the channel.
Access the Honeywell DCS configuration software
Navigate to the channel configuration section
Add a new channel by specifying the channel number, type, and other relevant parameters
Save the changes and verify the new channel is successfully assigned
Interlocks and permissives are safety mechanisms in place to prevent unsafe operation of boiler and turbine systems.
Interlocks prevent certain actions from taking place unless specific conditions are met
Permissives allow certain actions to take place only if specific conditions are met
Example of interlock: Boiler feed pump interlock prevents the boiler from starting unless the feed pump is running
Example of permissive:...
Basic aptitude from rs agrawal book is sufficient
Achievements in previous experience
I applied via Company Website and was interviewed before Jul 2021. There were 3 interview rounds.
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Thermax Limited
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