10+ Belrise Industries Production Engineer Interview Questions and Answers

The electrode used in MIG welding is a consumable wire electrode.

• MIG welding stands for Metal Inert Gas welding.

• The electrode is continuously fed through a welding gun and melts to form the weld.

• The wire electrode is made of the same material as the base metal being welded.

• The shielding gas used in MIG welding protects the weld from atmospheric contamination.

• Common types of wire electrodes include ER70S-6 for mild steel and ER308L for stainless steel.

Five major losses in industrial work are downtime, defects, inefficiency, waiting, and overproduction.

• Downtime: Refers to the time when production is halted due to equipment breakdown, maintenance, or other issues.

• Defects: Occur when products do not meet quality standards and need to be reworked or discarded.

• Inefficiency: Waste of resources, such as excessive energy consumption or poor utilization of manpower.

• Waiting: Idle time for workers or equipment due to lack of material...read more

Manual welding is done by a human operator while robotics welding is done by a machine.

• Manual welding requires a skilled operator to control the welding process while robotics welding is automated.

• Robotics welding is faster and more precise than manual welding.

• Manual welding is more flexible and can be used in a wider range of applications while robotics welding is best suited for high-volume production.

• Robotics welding can be programmed to perform complex welds that would be...read more

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Implemented kaizen activities to improve production efficiency and reduce waste.

• Introduced visual management system to track production progress

• Reduced setup time by implementing SMED techniques

• Implemented 5S methodology to improve workplace organization

• Conducted regular Gemba walks to identify areas for improvement

• Implemented Poka-yoke techniques to prevent defects

• Trained employees on problem-solving techniques to encourage continuous improvement

TIG welding uses a tungsten electrode to create a precise and clean weld, while MIG welding uses a consumable wire electrode and shielding gas.

• TIG welding is slower but produces higher quality welds with less spatter and distortion.

• MIG welding is faster and better suited for thicker materials and high-volume production.

• TIG welding requires more skill and experience, while MIG welding is easier to learn and use.

• TIG welding is commonly used for aerospace, automotive, and precis...read more

Loading a die on a press machine requires proper alignment and securing of the die.

• Ensure the press machine is turned off and the die is clean and free of debris.

• Align the die with the press machine's ram and bolster.

• Secure the die with clamps or bolts.

• Adjust the press machine's stroke and pressure settings as needed.

• Test the die with a few trial runs before starting production.

• Regularly inspect and maintain the die and press machine for optimal performance.

Shielding gas is used to protect the weld pool from atmospheric gases and prevent oxidation and contamination.

• Shielding gas creates a protective atmosphere around the weld pool.

• It prevents atmospheric gases like oxygen and nitrogen from reacting with the weld pool.

• It prevents oxidation and contamination of the weld pool.

• Different types of shielding gases are used for different welding processes and materials.

• Examples of shielding gases include argon, helium, carbon dioxide, a...read more

A CNC machine is a computer-controlled machine tool used for precision machining.

• CNC stands for Computer Numerical Control.

• It uses pre-programmed instructions to control the movement of the machine.

• CNC machines are widely used in manufacturing industries for tasks like cutting, drilling, milling, and turning.

• They offer high precision, repeatability, and automation.

• Examples of CNC machines include CNC mills, lathes, routers, and plasma cutters.