20+ RSM US in India Interview Questions and Answers

Production is the process of creating goods or services, while productivity is the measure of efficiency in producing those goods or services.

• Production refers to the creation of goods or services, while productivity measures the efficiency of that production.

• Production is a process, while productivity is a measure.

• Production can be increased by adding more resources, while productivity can be increased by improving processes and reducing waste.

• For example, a factory may incr...read more

TPM stands for Total Productive Maintenance and JH stands for Job Hazard Analysis. JH 7 steps are the steps involved in conducting a JH analysis.

• TPM is a maintenance strategy aimed at maximizing the productivity of equipment and minimizing downtime.

• JH is a safety analysis technique used to identify potential hazards in a job or task.

• JH 7 steps involve breaking down a job into steps, identifying potential hazards, determining preventive measures, and implementing them.

• Example ...read more

7QC tools check sheet is a document used to collect and analyze data, while Pareto diagram is a graphical representation of the data.

• 7QC tools check sheet is used to identify and solve problems in production processes

• It helps in collecting and analyzing data related to the process

• Pareto diagram is a bar graph that shows the relative frequency or size of problems in descending order of importance

• It helps in identifying the most significant problems that need to be addressed fi...read more

Rejection handling is the process of identifying and addressing rejected products. Red bin analysis is a method of analyzing rejected products to determine the cause of rejection.

• Rejection handling involves identifying and segregating rejected products

• Red bin analysis involves analyzing rejected products to determine the root cause of rejection

• The data collected during red bin analysis can be used to improve production processes and reduce rejection rates

• Common causes of reje...read more

Check sheet is a tool used to collect and analyze data. WSQC, SWC, and WES are not commonly used acronyms in relation to production engineering.

• Check sheet is a simple data collection tool used to track defects or issues in a process

• WSQC, SWC, and WES are not commonly used acronyms in production engineering

• However, there are similar tools like the 5S methodology or the DMAIC process for continuous improvement

Line and machining processing are methods used in manufacturing to produce products efficiently and accurately.

• Line processing involves a series of steps in which a product is assembled or produced in a linear fashion.

• Machining processing involves the use of machines to shape and cut materials into specific shapes and sizes.

• Both methods are used to increase efficiency and accuracy in manufacturing processes.

• Examples of line processing include assembly lines in car manufacturi...read more

OEE calculation is a measure of manufacturing productivity that combines availability, performance, and quality metrics.

• OEE stands for Overall Equipment Effectiveness

• It is calculated by multiplying availability, performance, and quality percentages

• OEE helps identify areas for improvement in manufacturing processes

• Example: If a machine has 90% availability, 95% performance, and 98% quality, its OEE would be 83.79%

• OEE is commonly used in lean manufacturing and Six Sigma methodo...read more

Poka yoke is a technique used in manufacturing to prevent errors, while CAPA stands for Corrective and Preventive Action.

• Poka yoke is a Japanese term meaning 'mistake-proofing' or 'error-proofing'. It involves designing a process or system in a way that prevents mistakes or errors from occurring.

• Poka yoke techniques can include using sensors, alarms, or physical devices to detect and prevent errors.

• For example, a poka yoke technique in a manufacturing assembly line could be u...read more

Efficiency in production engineering refers to the ratio of output to input.

• Efficiency is a measure of how well resources are utilized in the production process.

• It is calculated as the ratio of output to input.

• Higher efficiency means more output is produced with the same amount of input.

• Efficiency can be improved by optimizing processes, reducing waste, and increasing automation.

• For example, reducing the time it takes to set up a machine can increase efficiency by allowing mo...read more

Manpower handling refers to managing and organizing the workforce in a production environment.

• It involves recruiting, training, and scheduling employees

• Ensuring safety and compliance with regulations

• Motivating and supervising workers

• Optimizing productivity and efficiency

• Dealing with conflicts and resolving issues

• Examples include managing a production line, overseeing a team of technicians, or coordinating shifts in a factory

ISO-TS audit is a quality management system audit for automotive industry.

• ISO-TS audit is a quality management system audit for automotive industry

• It is based on ISO 9001 standard and specific requirements for automotive industry

• It focuses on ensuring product quality, safety, and customer satisfaction

• It involves auditing the entire production process from design to delivery

• Examples of ISO-TS audit include audits of car manufacturers and suppliers

KPI instruction refers to the guidelines or rules that define how key performance indicators (KPIs) should be measured and reported.

• KPI instruction provides a framework for measuring and reporting KPIs consistently and accurately.

• It outlines the specific metrics that should be tracked and how they should be calculated.

• KPI instruction also includes guidelines for setting targets and benchmarks for KPIs.

• Examples of KPI instruction include company policies, industry standards, a...read more

Kaizen is a Japanese term for continuous improvement while CAPA stands for Corrective and Preventive Action.

• Kaizen involves making small, incremental improvements to processes and systems over time.

• CAPA is a process used to identify and address the root cause of a problem or nonconformity.

• Kaizen and CAPA are both important tools for improving quality and efficiency in manufacturing and other industries.

• Examples of kaizen include implementing a new process to reduce waste or i...read more

4m changing formats refers to the process of changing the format of a production line from one product to another.

• It involves reconfiguring the machinery and equipment to accommodate the new product

• It may require changing the packaging, labeling, and other materials used in the production process

• It is a common practice in manufacturing to increase efficiency and flexibility

• Example: Changing a production line from making soda cans to beer cans

Paint Shop process involves preparing, painting, and curing the surface of a product.

• The surface is first cleaned and prepared for painting

• A primer is applied to improve adhesion and corrosion resistance

• The topcoat is applied in multiple layers for desired color and finish

• The painted surface is then cured in an oven or air-dried

• Quality checks are performed throughout the process to ensure consistency and durability

The accuracy of the information on the invoice.

• Check the vendor name and address

• Verify the date of the invoice

• Ensure the invoice number is correct

• Confirm the items and quantities ordered

• Check the unit prices and total amounts

• Verify any applicable taxes or discounts

• Ensure the payment terms are accurate

The most important thing in Purchase and Sales item in GSTR3B is accurate reporting of taxable value and tax amount.

• Accurate reporting of taxable value and tax amount is crucial for correct calculation of input tax credit and output tax liability.

• Any errors in reporting can lead to incorrect calculation of GST liability and result in penalties and interest.

• It is important to reconcile the purchase and sales data with the books of accounts to ensure accuracy.

• Proper classificat...read more

Bills payable are the amounts owed by a company to its suppliers or vendors for goods or services received.

• Bills payable are recorded as a liability on the balance sheet.

• They are typically due within 30 to 90 days of receipt of the goods or services.

• Examples of bills payable include invoices for raw materials, utilities, and rent.

• Managing bills payable is an important part of cash flow management for a company.

End to end Sales process involves all stages of sales from lead generation to closing the deal.

• It includes lead generation, prospecting, qualifying, presenting, handling objections, closing, and follow-up.

• The process may vary depending on the industry and product/service being sold.

• For example, in a B2B sales process, there may be multiple decision-makers involved.

• In a B2C sales process, the focus may be on building a relationship with the customer.

• Effective communication and...read more

To reduce rejection in powder coating, proper surface preparation, correct powder application, and regular equipment maintenance are essential.

• Ensure proper surface preparation by cleaning and degreasing the substrate before coating.

• Use the correct powder application techniques such as proper gun settings and consistent film thickness.

• Regularly maintain and calibrate equipment to ensure uniform coating and prevent defects.

• Implement quality control measures such as visual insp...read more

The question is unclear and does not make sense.

• The question seems to be incomplete or a typo.

• It is unclear what 'mam' refers to in this context.

• It is unclear how 'inches' relates to the unknown 'mam'.

Team building is the process of creating a strong and cohesive team by fostering collaboration, communication, and trust among team members.

• Encourage open communication and active listening among team members

• Promote team bonding activities and events to build relationships

• Set clear goals and expectations for the team to work towards

• Provide opportunities for team members to collaborate on projects and tasks

• Recognize and reward team achievements to boost morale and motivation

TDS stands for Tax Deducted at Source, which is a tax deduction made by the payer while making payments.

• TDS rates vary depending on the nature of payment and the status of the payee.

• For example, the TDS rate on salary income can range from 5% to 30% based on the income slab.

• TDS rates on interest income, rent, professional fees, etc., also have specific rates as per the Income Tax Act.

• It is important for auditors to ensure that TDS is deducted and deposited correctly to avoid ...read more