Trainee Chemical Engineer

Trainee Chemical Engineer Interview Questions and Answers

Updated 12 Aug 2024

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Q1. Logarithmic temperature difference ( counter current & co current graph )

Ans.

Logarithmic temperature difference is used to analyze heat exchangers in counter current and co current flow. Graph shows efficiency vs temperature difference.

  • Logarithmic temperature difference is a method to analyze heat exchangers in counter current and co current flow

  • In counter current flow, the temperature difference decreases along the length of the exchanger, resulting in a steeper curve on the graph

  • In co current flow, the temperature difference remains constant along t...read more

Q2. What do you mean by surging and choking in pumps and how to control it

Ans.

Surging and choking are phenomena that occur in pumps. Surging is the unstable flow condition where the flow rate fluctuates, while choking is the condition where the flow is restricted.

  • Surging occurs when the flow rate through the pump exceeds the pump's capacity, causing the flow to become unstable.

  • Choking happens when the flow rate is restricted due to a blockage or narrowing in the pump or piping system.

  • Surging can be controlled by adjusting the pump speed or using surge ...read more

Trainee Chemical Engineer Interview Questions and Answers for Freshers

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Q3. How do you control formation of burrets in urea production?

Ans.

Burrets in urea production can be controlled by optimizing the process parameters and using anti-burret agents.

  • Maintain proper temperature and pressure conditions in the reactor

  • Ensure uniform distribution of reactants and catalyst

  • Use anti-burret agents such as methanol or ammonia

  • Regularly clean the reactor to prevent buildup of impurities

  • Monitor the process closely to detect any deviations from the optimal conditions

Q4. Pump flowrate calculation ( Q= ha

Ans.

Pump flowrate calculation involves using the formula Q= ha

  • Calculate the flow rate (Q) by multiplying the head (h) by the area of the pipe (a)

  • Ensure units are consistent (e.g. meters for head and square meters for area)

  • Consider factors like friction loss and pump efficiency in the calculation

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Q5. How we operate all the equipment.

Ans.

All equipment is operated according to standard operating procedures and safety guidelines.

  • Equipment manuals and standard operating procedures are followed

  • Safety guidelines are strictly adhered to

  • Regular maintenance and calibration of equipment is performed

  • Proper training and certification of operators is ensured

  • Emergency procedures are in place and practiced regularly

Q6. Type of reboiler

Ans.

A reboiler is a heat exchanger used in a distillation column to generate vapor from the liquid feed at the bottom of the column.

  • Reboilers can be classified into different types such as kettle reboilers, thermosiphon reboilers, and forced circulation reboilers.

  • The type of reboiler used depends on factors like the properties of the feed, desired product purity, and energy efficiency.

  • For example, a kettle reboiler is commonly used for simple distillation processes, while a force...read more

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Q7. Dimension less Numbers

Ans.

Dimensionless numbers are used in fluid mechanics to characterize the behavior of fluids in various flow situations.

  • Dimensionless numbers are ratios of physical properties that have no units.

  • They are used to simplify equations and make them applicable to different scales and systems.

  • Examples include Reynolds number, Froude number, and Mach number.

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