Trainee Chemical Engineer
Trainee Chemical Engineer Interview Questions and Answers
Q1. Logarithmic temperature difference ( counter current & co current graph )
Logarithmic temperature difference is used to analyze heat exchangers in counter current and co current flow. Graph shows efficiency vs temperature difference.
Logarithmic temperature difference is a method to analyze heat exchangers in counter current and co current flow
In counter current flow, the temperature difference decreases along the length of the exchanger, resulting in a steeper curve on the graph
In co current flow, the temperature difference remains constant along t...read more
Q2. What do you mean by surging and choking in pumps and how to control it
Surging and choking are phenomena that occur in pumps. Surging is the unstable flow condition where the flow rate fluctuates, while choking is the condition where the flow is restricted.
Surging occurs when the flow rate through the pump exceeds the pump's capacity, causing the flow to become unstable.
Choking happens when the flow rate is restricted due to a blockage or narrowing in the pump or piping system.
Surging can be controlled by adjusting the pump speed or using surge ...read more
Trainee Chemical Engineer Interview Questions and Answers for Freshers
Q3. How do you control formation of burrets in urea production?
Burrets in urea production can be controlled by optimizing the process parameters and using anti-burret agents.
Maintain proper temperature and pressure conditions in the reactor
Ensure uniform distribution of reactants and catalyst
Use anti-burret agents such as methanol or ammonia
Regularly clean the reactor to prevent buildup of impurities
Monitor the process closely to detect any deviations from the optimal conditions
Q4. Pump flowrate calculation ( Q= ha
Pump flowrate calculation involves using the formula Q= ha
Calculate the flow rate (Q) by multiplying the head (h) by the area of the pipe (a)
Ensure units are consistent (e.g. meters for head and square meters for area)
Consider factors like friction loss and pump efficiency in the calculation
Q5. How we operate all the equipment.
All equipment is operated according to standard operating procedures and safety guidelines.
Equipment manuals and standard operating procedures are followed
Safety guidelines are strictly adhered to
Regular maintenance and calibration of equipment is performed
Proper training and certification of operators is ensured
Emergency procedures are in place and practiced regularly
Q6. Type of reboiler
A reboiler is a heat exchanger used in a distillation column to generate vapor from the liquid feed at the bottom of the column.
Reboilers can be classified into different types such as kettle reboilers, thermosiphon reboilers, and forced circulation reboilers.
The type of reboiler used depends on factors like the properties of the feed, desired product purity, and energy efficiency.
For example, a kettle reboiler is commonly used for simple distillation processes, while a force...read more
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Q7. Dimension less Numbers
Dimensionless numbers are used in fluid mechanics to characterize the behavior of fluids in various flow situations.
Dimensionless numbers are ratios of physical properties that have no units.
They are used to simplify equations and make them applicable to different scales and systems.
Examples include Reynolds number, Froude number, and Mach number.
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