10+ Production Engineer, Production & Material Planning Interview Questions and Answers

Pumps are devices used to move fluids by mechanical action. There are various types of pumps with different uses and principles.

• Centrifugal pumps are commonly used in water supply and HVAC systems.

• Positive displacement pumps are used in applications where precise flow rates are required, such as in chemical processing.

• Diaphragm pumps are used in the food and beverage industry for transferring viscous fluids.

• Jet pumps are used for lifting water from wells.

• The principle of oper...read more

Line balancing is the process of evenly distributing work tasks among production line workers.

• Line balancing aims to minimize idle time and maximize productivity.

• It involves analyzing the tasks required in a production process and assigning them to workers in a way that optimizes efficiency.

• The goal is to ensure that each worker has a similar workload and that no worker becomes a bottleneck.

• Line balancing can be achieved through techniques like time study, work sampling, and ...read more

Communication skills refer to the ability to convey information effectively and efficiently.

• Includes verbal and nonverbal communication

• Involves active listening and clear expression

• Adapting communication style to different audiences

• Examples: giving presentations, writing emails, conducting meetings

• Important for teamwork and leadership roles

Filter equipment pore size dimensions are crucial for efficient production. Here are 4 examples.

• 0.2 microns

• 0.45 microns

• 1 micron

• 5 microns

Local labour can be handled by understanding their culture, providing proper training, and creating a positive work environment.

• Understand the local culture and customs

• Provide proper training and education

• Create a positive work environment

• Communicate clearly and effectively

• Offer fair compensation and benefits

• Encourage teamwork and collaboration

• Respect their opinions and ideas

• Address any concerns or issues promptly

Flywheel work refers to the energy stored in a rotating mass that helps maintain a constant speed in a machine.

• Flywheel work is the energy stored in a rotating mass that helps maintain a constant speed in a machine

• It is used in machines such as engines, turbines, and generators

• The flywheel absorbs excess energy during the power stroke and releases it during the compression stroke

• It helps to reduce fluctuations in speed and maintain a steady output

• Examples include the flywheel...read more

Achieving 0% ppm (parts per million) is a goal for ensuring high quality in production processes.

• ppm is a measurement used to quantify defects or errors in a production process

• Achieving 0% ppm means that there are no defects or errors in the produced items

• This requires implementing robust quality control measures and continuous improvement

• Examples of quality control measures include thorough inspections, standardized processes, and employee training

Takt time is the rate at which a product must be produced to meet customer demand.

• Takt time is calculated by dividing the available production time by the customer demand.

• It helps in determining the production rate needed to meet customer demand.

• Takt time is used in lean manufacturing to eliminate waste and improve efficiency.

• For example, if the customer demand is 100 units per day and the available production time is 480 minutes, the takt time would be 4.8 minutes per unit.

• T...read more

Kaizen is a Japanese term for continuous improvement.

• Kaizen involves making small, incremental changes to improve processes and increase efficiency.

• It is a key principle of the Toyota Production System and Lean manufacturing.

• Kaizen encourages employee involvement and empowerment to identify and solve problems.

• Examples of Kaizen include implementing a new tool or process, reducing waste, or improving communication.

• Kaizen is a long-term approach to improvement, with a focus on ...read more

The candidate should demonstrate their ability to manage small problems in production and material planning.

• Provide examples of small problems that you have successfully managed in the past

• Explain your problem-solving approach and how you prioritize tasks

• Highlight your ability to work under pressure and meet deadlines

• Discuss any relevant technical skills or tools you utilize in problem management

OEE calculates the overall efficiency of a production process.

• OEE stands for Overall Equipment Effectiveness

• It takes into account three factors: availability, performance, and quality

• It is calculated by multiplying the three factors together

• OEE can be used to identify areas for improvement in a production process

Problem solving techniques

• Identify the problem and its root cause

• Brainstorm possible solutions

• Evaluate and select the best solution

• Implement the solution and monitor its effectiveness

• Use tools like Fishbone diagram, 5 Whys, and Pareto chart

• Continuously improve the process

6S is a workplace organization method that aims to improve efficiency and safety by creating a clean and organized work environment.

• 6S stands for Sort, Set in Order, Shine, Standardize, Sustain, and Safety

• It is a lean manufacturing tool that helps eliminate waste and improve productivity

• Examples of 6S implementation include organizing tools and equipment, labeling storage areas, and implementing cleaning schedules

• 6S also promotes safety by identifying and eliminating potentia...read more