10+ Production & Planning Engineer Interview Questions and Answers

Production is the process of creating goods or services through various steps and techniques.

• Production involves transforming raw materials into finished products.

• Steel is prepared by melting iron ore and adding other elements to achieve desired properties.

• Raw materials are the basic substances used in production, such as iron ore for steel production.

• Thermodynamics is the study of energy and its transformations in physical systems.

• Steps of thermodynamics involve analyzing an...read more

The code of fabrication and installation involves a sequence of steps from fabrication to dispatch and erection at the site.

• The code of fabrication and installation outlines the standards and procedures for the entire process.

• The fabrication sequence involves cutting, welding, and assembling the components according to the design specifications.

• The final dispatch involves packaging and transportation of the fabricated components to the erection site.

• The erection site involves...read more

PPC department plans, schedules, and controls production activities to ensure timely delivery of products.

• PPC department creates production plans based on customer demand and available resources.

• They schedule production activities and monitor progress to ensure timely delivery.

• PPC department also controls inventory levels and manages material requirements.

• They work closely with other departments such as procurement, production, and logistics to ensure smooth operations.

• PPC de...read more

To achieve OEE and implement kaizen, focus on continuous improvement through data analysis, employee involvement, and standardized processes.

• Collect and analyze data on machine downtime, quality issues, and production rates to identify areas for improvement

• Involve employees in identifying and implementing solutions, such as through suggestion programs or team-based problem solving

• Standardize processes to reduce variability and improve efficiency, using tools like standard wor...read more

Production planning is the process of organizing and coordinating resources to ensure efficient and timely production of goods or services.

• It involves determining production goals and objectives

• It includes creating a production schedule

• It involves allocating resources such as labor, materials, and equipment

• It requires coordinating with different departments and stakeholders

• It aims to optimize production processes and minimize costs

• Example: A production planning engineer may c...read more

Line balancing is the process of optimizing work distribution in a production line to minimize idle time and maximize efficiency.

• Analyze the production process and identify the tasks involved

• Determine the cycle time for each task

• Calculate the required number of workstations based on the total cycle time and desired production rate

• Assign tasks to workstations, ensuring that the workload is evenly distributed

• Consider factors like worker skills, equipment availability, and task ...read more

Cycle time can be calculated by dividing the total production time by the total number of units produced.

• Calculate the total production time, including setup time, processing time, and downtime.

• Determine the total number of units produced during that time period.

• Divide the total production time by the total number of units produced to get the cycle time.

• Cycle Time = Total Production Time / Total Number of Units Produced

Production planning process involves creating a detailed plan to schedule and coordinate all manufacturing activities.

• Developing a production plan based on demand forecast

• Creating a master production schedule

• Determining resource requirements

• Setting production priorities

• Monitoring and adjusting the plan as needed

Plate weight can be calculated by multiplying the area of the plate by its density.

• Calculate the area of the plate by multiplying its length and width.

• Determine the density of the material of the plate.

• Multiply the area by the density to get the weight of the plate.

The company's growth is a top priority and is achieved through strategic planning and efficient production processes.

• Regular analysis of production data to identify areas for improvement

• Investment in new technology and equipment to increase efficiency

• Expansion into new markets and product lines

• Collaboration with suppliers and customers to optimize supply chain

• Continuous training and development of employees to enhance skills and knowledge