10+ Production & Maintenance Engineer Interview Questions and Answers

Procurement of rolls and roll inventory is planned to ensure smooth mill operation and achieve production targets within delivery deadlines.

• Regularly review production targets and delivery deadlines to determine required roll inventory

• Collaborate with suppliers to ensure timely delivery of rolls

• Maintain accurate inventory records and track usage to avoid stockouts

• Implement a preventive maintenance program to extend roll lifespan

• Monitor roll quality to ensure optimal performan...read more

Implemented initiatives to improve production and maintenance by involving the team.

• Conducted regular team meetings to discuss improvement ideas

• Implemented a preventive maintenance program to reduce downtime

• Introduced a training program to improve technical skills

• Encouraged team members to suggest cost-saving measures

• Implemented a system to track equipment performance and identify areas for improvement

There are three main types of views shown in engineering drawings: front view, top view, and side view.

• Front view: Shows the object as it would appear from the front

• Top view: Shows the object as it would appear from the top

• Side view: Shows the object as it would appear from the side

There are various Fanuc control problems and solutions that a production and maintenance engineer should be aware of.

• Common Fanuc control problems include communication errors, servo alarms, and overtravel alarms.

• Communication errors can be caused by faulty cables or incorrect parameter settings.

• Servo alarms can be caused by issues with the servo motor or amplifier.

• Overtravel alarms can be caused by mechanical issues such as a crash or interference.

• Solutions to these problems...read more

Basic schedule in maintenance refers to a planned timetable for conducting routine maintenance tasks to ensure equipment reliability and longevity.

• Basic schedule in maintenance includes regular inspections, lubrication, cleaning, and minor repairs.

• It helps in preventing breakdowns, reducing downtime, and extending the lifespan of equipment.

• Examples of basic maintenance schedules include weekly equipment checks, monthly filter replacements, and annual calibration of instrument...read more

An engine is a machine that converts energy into mechanical force. Stroke refers to the movement of the piston in an engine. TDC and BDC are positions in the piston's stroke.

• An engine is a device that converts various forms of energy into mechanical force.

• Stroke refers to the movement of the piston in an engine.

• TDC (Top Dead Center) is the position of the piston at the top of its stroke.

• BDC (Bottom Dead Center) is the position of the piston at the bottom of its stroke.

I assess repair projects by conducting thorough inspections, analyzing data, prioritizing tasks, and collaborating with team members.

• Conducting detailed inspections to identify issues and determine scope of work

• Analyzing data such as equipment manuals, maintenance records, and performance metrics

• Prioritizing repair tasks based on safety, urgency, and impact on production

• Collaborating with maintenance team members, engineers, and vendors to develop repair plans

• Monitoring progr...read more

PM stands for Preventive Maintenance, which involves regularly scheduled maintenance tasks to prevent breakdowns and prolong the life of machines.

• PM involves routine inspections, lubrication, cleaning, and part replacements to ensure machines are operating efficiently.

• Examples of PM tasks include changing oil in a car engine, replacing air filters in HVAC systems, and calibrating equipment regularly.

• PM helps reduce unexpected breakdowns, increase productivity, and save costs ...read more

Fanuc control problems can be caused by various factors, including programming errors, hardware malfunctions, and communication issues.

• Check the program for errors and correct them

• Inspect the hardware components for damage or wear and replace if necessary

• Ensure proper communication between the control and other devices

• Perform regular maintenance and cleaning to prevent issues

• Consult the Fanuc manual or technical support for further assistance

Current refers to the flow of electric charge in a circuit.

• Current is measured in Amperes (A)

• It is the rate of flow of electric charge

• In a series circuit, the current is the same at all points

• In a parallel circuit, the total current is the sum of the currents through each branch