Process & Production Engineer Interview Questions and Answers

The question covers topics related to process engineering in production, including boiling point, types of equipment, cGMP, change control, quality control, and handling of various equipment.

• Boiling point is the temperature at which a substance changes from a liquid to a gas.

• Types of agitators include paddle agitators, anchor agitators, and turbine agitators.

• Types of reactors include batch reactors, continuous stirred tank reactors, and plug flow reactors.

• cGMP stands for curr...read more

Cement is composed of four main components: calcium, silicon, aluminum, and iron.

• Calcium: the primary component responsible for binding the other components together

• Silicon: contributes to the strength and durability of the cement

• Aluminum: helps to regulate the setting time of the cement

• Iron: provides color to the cement and also contributes to its strength

OEE is calculated by multiplying availability, performance, and quality. It helps identify areas for improvement in production processes.

• OEE = availability x performance x quality

• Availability measures the percentage of time the equipment is available for production

• Performance measures the speed of the equipment compared to its ideal speed

• Quality measures the percentage of good quality products produced

• Benefits of OEE include identifying areas for improvement, reducing downtim...read more

5S is a workplace organization method that aims to improve efficiency and productivity by eliminating waste and optimizing workflow.

• Sort - separate necessary items from unnecessary ones

• Set in order - arrange necessary items in a logical and efficient manner

• Shine - clean and maintain the workplace

• Standardize - establish procedures and guidelines for maintaining the workplace

• Sustain - ensure that the 5S system is continuously implemented and improved

• Benefits include improved sa...read more