Plant Operator

10+ Plant Operator Interview Questions and Answers for Freshers

Updated 5 Nov 2023
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Q1. 1) Difference Between Star And Delta 2) Tell me About Control Wiring and Power Wiring 3) We Are Safe Till How Much Getting Current or Voltage

Ans.

Star and Delta are two different types of connections used in electrical systems. Control wiring is used for controlling devices, while power wiring is used for supplying power. The safe current or voltage limit depends on the specific equipment and safety regulations.

  • Star connection is used for connecting three-phase electrical loads, while Delta connection is used for connecting single-phase loads.

  • Control wiring is used to connect control devices such as switches, relays, a...read more

Q2. What are the types of pumps and their applications

Ans.

There are various types of pumps used in different applications such as centrifugal pumps for water supply and positive displacement pumps for oil and gas industry.

  • Centrifugal pumps for water supply and irrigation

  • Positive displacement pumps for oil and gas industry

  • Diaphragm pumps for chemical and food processing

  • Peristaltic pumps for pharmaceutical and biotech industries

  • Gear pumps for lubrication and hydraulic systems

Q3. what is a Distillation... What is a filterations & drying

Ans.

Distillation is a process of separating components of a mixture based on their boiling points. Filtration is a process of separating solids from liquids or gases. Drying is a process of removing moisture from a substance.

  • Distillation involves heating a mixture to vaporize the component with the lowest boiling point, then condensing the vapor to collect the purified component.

  • Filtration involves passing a mixture through a filter to separate the solid particles from the liquid...read more

Q4. Tell me About Step down and Step Up Transformer Work

Ans.

Step down transformers decrease voltage while step up transformers increase voltage.

  • Step down transformers have more turns in the primary coil than in the secondary coil, resulting in a lower output voltage.

  • Step up transformers have more turns in the secondary coil than in the primary coil, resulting in a higher output voltage.

  • Step down transformers are commonly used in household appliances to reduce voltage from the main supply.

  • Step up transformers are used in power transmis...read more

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Q5. Distillation column Types of pumps and heat exchanger Types of Reacters LEL UEL Type of fire and extinguisher Heat transfer Mass transfer Etc

Ans.

Distillation column, pumps, heat exchangers, reactors, LEL, UEL, fire types, extinguishers, heat transfer, mass transfer

  • Types of pumps: centrifugal pumps, positive displacement pumps

  • Types of heat exchangers: shell and tube, plate heat exchangers

  • Types of reactors: batch reactors, continuous stirred tank reactors

  • LEL (Lower Explosive Limit) and UEL (Upper Explosive Limit) are important for safety in handling flammable materials

  • Types of fires: Class A (ordinary combustibles), Cla...read more

Q6. Where did iti pass from?

Ans.

I passed my ITI (Industrial Training Institute) from XYZ Institute.

  • Passed ITI from XYZ Institute

  • Completed training in specific trade (e.g. welding, electrician, fitter, etc.)

  • Received certification upon completion

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Q7. Process of H2SO4 ? What is raw material

Ans.

H2SO4 is produced through the contact process using sulfur, oxygen, and water as raw materials.

  • Sulfur is burned to produce sulfur dioxide gas

  • Sulfur dioxide is then oxidized to sulfur trioxide using a catalyst

  • Sulfur trioxide is mixed with water to produce sulfuric acid

  • The process is highly exothermic and requires careful temperature control

  • The final product is a highly corrosive and useful industrial chemical

Q8. What are the types of driers

Ans.

There are several types of driers, including refrigerated air dryers, desiccant air dryers, and membrane air dryers.

  • Refrigerated air dryers use a refrigeration system to cool and condense moisture in the air.

  • Desiccant air dryers use a desiccant material to absorb moisture from the air.

  • Membrane air dryers use a membrane to separate moisture from the air.

  • Other types of driers include deliquescent air dryers and regenerative air dryers.

  • Deliquescent air dryers use a salt to absor...read more

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Q9. What is the payscale

Ans.

The payscale for Plant Operators varies depending on location, experience, and industry.

  • Payscale can range from $15 to $35 per hour

  • Experience and certifications can increase pay

  • Industries such as oil and gas tend to pay higher salaries

  • Location can also affect pay, with higher cost of living areas typically paying more

Q10. What is Distillation

Ans.

Distillation is a process used to separate components of a liquid mixture based on differences in boiling points.

  • Distillation involves heating a liquid mixture to create vapor, then cooling the vapor to condense it back into liquid form.

  • The components with lower boiling points will vaporize first and be collected, while the components with higher boiling points will remain in the liquid phase.

  • Common examples of distillation include the production of alcoholic beverages like w...read more

Q11. Types of Valve

Ans.

Valves are devices used to control the flow of fluids or gases. There are several types of valves used in different applications.

  • Gate valve

  • Ball valve

  • Butterfly valve

  • Globe valve

  • Check valve

  • Diaphragm valve

  • Needle valve

  • Pressure relief valve

Q12. Types of pumps

Ans.

Pumps are used to move fluids from one place to another. There are various types of pumps available for different applications.

  • Centrifugal pumps

  • Positive displacement pumps

  • Diaphragm pumps

  • Gear pumps

  • Peristaltic pumps

  • Submersible pumps

  • Jet pumps

Q13. Type of cooling towers

Ans.

Cooling towers can be classified into natural draft and mechanical draft types.

  • Natural draft cooling towers use the natural convection of air to cool water.

  • Mechanical draft cooling towers use fans to force air through the tower.

  • Mechanical draft towers can be further classified into crossflow and counterflow types.

  • Crossflow towers have air flowing horizontally across the falling water while counterflow towers have air flowing vertically upwards through the falling water.

  • Exampl...read more

Q14. Types of heat exchanger

Ans.

Heat exchangers are devices used to transfer heat between two or more fluids.

  • Shell and tube heat exchangers

  • Plate heat exchangers

  • Double pipe heat exchangers

  • Spiral heat exchangers

  • Air-cooled heat exchangers

Q15. Types of heat exchangers

Ans.

Heat exchangers are devices that transfer heat between two or more fluids.

  • Shell and tube heat exchangers

  • Plate heat exchangers

  • Double pipe heat exchangers

  • Spiral heat exchangers

  • Air-cooled heat exchangers

Q16. Discuss about centrifugal pump

Ans.

Centrifugal pump is a type of dynamic pump that uses a rotating impeller to increase the pressure of a fluid.

  • Centrifugal pump converts mechanical energy into kinetic energy to increase the pressure of a fluid.

  • It operates on the principle of centrifugal force, where the rotating impeller accelerates the fluid outward.

  • Commonly used in industries for transferring liquids like water, oil, chemicals, etc.

  • They are efficient, easy to install, and require minimal maintenance.

  • Examples...read more

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