Job Description
Department Quality - Customer Support
Designation Senior Engineer
Reports to Senior Manager - Quality (Customer Support)
Qualification BE Graduate
Preferred industry Automotive Industries
Experience 5-10 Years
Location Chennai
Key Accountabilities / Responsibilities:
- Good communication skills - Written & Spoken fluency in English Must.
- Prior Experience in Handling OEM customer is Must and Understanding customer org, ensure support to customers.
- Effective coordination with Internal Team/Customer support Team - Negotiate and convince customer with corrective action
- Process/Product knowledge - Hubwheel or Driver Motors , PCB & Electronic products, EV Controllers.
- Hands on experience in Motor level testing - Oscilloscope, CAN Tool, free spin test, Multimeter testing, Data logger etc.
- Manage and coordinate customer PPM /Quality Rating
- Act as first contact for customer quality related issues to ensure that customer requirements are understood and addressed in a timely and effective manner
- Good understanding of customer expectations and deliverables with an awareness of the impact of failure/cost of poor quality
- Establish and maintain good working relationships with customers resulting in excellent customer satisfaction.
- Thorough knowledge in 8D problem solving methodology
- Customer Complaint & Field failure analysis and preparation of G8D report for customer complaints.
- Leads containment activities & Ensure immediate containment activities when a customer complaint is communicated
- Visit end customer site/Dealer site for Joint analysis and Live case analysis and to communicate corrective actions taken and strengthen customer relations.
- Prepare daily, weekly, monthly quality reports and present to management.
- Knowledge on IATF 16949 QMS requirements
- Experience with Advanced Quality Processes PPAP, APQP, PFMEA, 8D, FMEA, MSA, SPC, PPAP, GD&T , DOE
- E-Component part analysis and supplier follow up for 8D report
Warranty Support: -
- Complete detailed warranty analysis on specific field failures, as required
- Attend customer warranty meetings as required.
- To keep accurate records of warranty submissions, rejections and Liability
- Ensure that analysis data is reported to customers within agreed time scales in customer specific format as required
- Conduct detailed trend analysis of warranty return parts, claims, costs and exposure going forward to determine corrective and preventative actions to support both Production and Supplier
SMT Process:
- Detailed failure analysis of SMT PCBA by using Multimeter, Oscilloscope
- E-Component analysis using instruments
- ESD Awareness (ANSI 2022 Standard)
- Handling EMS Supplier
- Knowledge on Thawing, Baking, stencils, Pick n Placement, Reflow oven.
- Thorough knowledge in CQI-19 audit
- Good Knowledge in IPC-610G, IPC-7525 & IPC-7711
- IPC 610G Certified
- 3D Automatic Optical Inspection acceptance criteria
- E-component failure analysis and handling supplier
- Hands on experience in Microscope, DTC trouble shooting, circuit analysis & Component level analysis
- Knowledge in Product audit â Microscope inspection, X-ray inspection, Cross section analysis, coating thickness
- Individual component functional check
- Knowledge in ICT and FC
CAN Tool
- Good knowledge in CAN analyzer tool to identify faults
- Software Flashing using CAN analyzer
- Diagnosis & trouble shooting using CAN tool
- Vehicle Application Study
- Customer complaint and warranty failure analysis using CAN tool
System Testing
- Vehicle level diagnosis
- Verification of vehicle test at different running condition based on software
- Vehicle surge study
- Identification of fault at vehicle testing
- Knowledge on EV Power Train vehicle testing
- Knowledge on Motor, controller and vehicle integration
- Motor and Controller Dyno testing knowledge
- Knowledge in EMI/EMC testing for applications
Hardware Level
- E-Components applications knowledge
- Circuit / Schematic drawing understanding and analyzing
- MOSFET/DIODE/CAPACITOR/PCB and other E-component debugging
- Knowledge in PCBA diagnosis
- Understanding of DV & PV test case and result
Key Performance Indicators:
- Customer PPM Target/ Quality rating/COPQ
- 8D closures within stipulated period of time
- Warranty Trend â (Within target)
Person/Competency Specification
Essential:Desirable:Knowledge:
- Effective Communication skill
- 8D Process
- Strong knowledge of APQP, PPAP, FMEA, MSA, SPC
- Knowledge of IATF 16949
- Experience in Handling Overseas OEMs
- Understanding of engineering drawings and manufacturing processes
- Hands on experience in handling EV related customers
Personal Skillsï¼Attributes:
- Good attitude to learn
- Dynamic / go getter
- Planning and prioritizing activities
- Good communication and interpersonal skills
- Negotiation skills
- Problem-solving skills
- Team working skills
- Analytical skills
- Ability to work on own initiative
- Good communication skills
- Group work culture, Soft skills
- Flexible to provide good support to customer
- Understanding of cost and financial impacts
- Ability to present data effectively
Key Functional Competencies:
- Problem Solving Methodology - 8D, Why/Why Analysis.
- Thorough knowledge in Customer specific requirements
- Experience of dealing with customers and suppliers
- Experience in dealing with Customer audits and IATF audits
- Experience of working in Quality Assurance
- Customer support / Customer representative experience
- Hands on experience in handling,Line rejection/Warranty concern
Key Leadership Standards:
- Motivate team member to participate in small group activities
- Demonstrate to the team in need
- Follow systems and be predictable
- Participate in other activities apart from regular work.
Preferred Companies: Ather EV, Bajaj EV, Ampere EV, Hero EV, Wabco, Valeo, Bosch, Denso, ZF, Cummins, Aptiv, Continental, Federal-Mogulul,Hella Visteon, Hanon Systems, Mahle electric, Lucas TVS, Yazaki, Igarashi motors, Rane, SEG, KIML, Johnson electric, Bonfiglioli.)
Employment Type: Full Time, Permanent
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