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5 Sona Comstar Jobs

Senior Engineer

6-11 years

₹ 8 - 12L/yr

Chengalpattu

1 vacancy

Senior Engineer

Sona Comstar

posted 1d ago

Job Role Insights

Fixed timing

Key skills for the job

Job Description

JOB DESCRIPTION

Department: Maintenance - Controls

Designation: Senior Engineer

Qualification: BE (EEE / ECE / E&I)

Preferred industry: Automotive Industries

Experience: Min 6 to 10 years of confirmed service after completing Degree

Location Chennai

Key Accountabilities / Responsibilities:

  • Performance Testers: Designing and Development with NI h/w + LabView s/w (Project Management, Programming, System Design, and Hardware Integration).
  • Proficiency in handling NI data acquisition systems (CompactRIO, CompactDAQ, PXI, PCI & USB DAQ).
  • Troubleshooting CNC machines with Fanuc (0iTF/0i-TD Series) and Siemens (840D/828D Series) controllers.
  • Hands-on experience with Allen Bradley (ControlLogix, CompactLogix, SLC, & MicroLogix series), Siemens (S7-300, S7-1200 & S7-1500), Mitsubishi (FX & Q series), and Omron (NX & NJ series) PLCs.
  • Programming knowledge in Siemens Simatic Manager, Siemens TIA Portal, Rockwell RS Logix 5000 & 500, Mitsubishi GX Developer, Omron Sysmac Studio, and Proface GP-Pro.
  • Hands-on experience with Electric nut runners (Desoutter & Bosch Rexroth), Vision systems (Cognex & Keyence), Decal printers, PID controllers, etc.
  • Knowledge of computer hardware and hard disk cloning software.
  • In-depth knowledge of VFD and servo drives, Troubleshooting of PCBs.
  • Maintenance knowledge of presses, index tables, conveyors, ovens, etc.
  • Supervisory skills for managing technicians.
  • Strong basic engineering knowledge and analytical skills.
  • Ability to work effectively both independently and in a team environment.
  • Exposure to 5S practices and Why-Why analysis for root cause finding.
  • Awareness of industrial safety practices.
  • Basic knowledge of pneumatics and hydraulics.


Typical Duties:

  • Overseeing the smooth functioning of the controls function.
  • Planning and supervising the day-to-day activities of controls technicians.
  • Reviewing and scheduling planned and corrective maintenance activities for controls.
  • Handling machine upgrade projects.
  • Analysing breakdowns, identifying root causes, and planning kaizen initiatives.
  • Preparing departmental metrics for monthly reviews.
  • Communicating with suppliers for sourcing OEM/equivalent machine spares.
  • Handling internal customer relations with departments like manufacturing, quality, and safety regarding machine-related issues.
  • Designing and implementing improvements and poka-yokes.
  • Initiating spare cost-saving activities.
  • Coordinating in-house or external servicing of failed machine spare parts.
  • Identifying improvement points to enhance MTBF (Mean Time Between Failures) and MTTR (Mean Time to Repair) of machines.
  • Managing spares and controlling inventory

Form NumberHR-FR-23Revision Number01OriginatorHRRevision Date27- Mar’23


Employment Type: Full Time, Permanent

Read full job description

Sona Comstar Interview Questions & Tips

Prepare for Sona Comstar Senior Engineer roles with real interview advice

Top Sona Comstar Senior Engineer Interview Questions

Q1. Difference between feed and cutting speed
Q2. Do you know cnc and VMC Programming.
Q3. What is Production planning ?
View all 36 questions

What people at Sona Comstar are saying

3.6
 Rating based on 26 Senior Engineer reviews

Likes

Work life balance

  • Salary - Good
  • +5 more
Dislikes

Promotion need more years

Read 26 Senior Engineer reviews

Senior Engineer salary at Sona Comstar

reported by 158 employees with 5-14 years exp.
₹4.5 L/yr - ₹14.5 L/yr
10% less than the average Senior Engineer Salary in India
View more details

What Sona Comstar employees are saying about work life

based on 613 employees
56%
53%
53%
90%
Strict timing
Monday to Saturday
No travel
Day Shift
View more insights

Sona Comstar Benefits

Job Training
Health Insurance
Free Food
Free Transport
Soft Skill Training
Education Assistance +6 more
View more benefits

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