Do analysis of top five defects from IHR for Corrective & Preventive Action (CAPA)
Conducting weekly rejection analysis & releasing scrap notes to the stores.
Continually improve by following Process Improvement, Kaizen & Poka-yoke. Establish, document, implement and maintain Quality systems in line with IATF and VDA or any other customer specification.
Poka-yoke and Kaizen audits should be done by the 5th of each month.
Ensure integrity of the QMS is maintained when changes in QMS documents are planned and implemented (procedure of document control).
Follow QA MIS as per required format and frequency.
Develop a monthly budget, get it approved, adhere to the same and present a report at the beginning of the next month.
Risk identification and mitigation. Example Customer likely dissatisfaction.
Work for new developments like inspection, planning of gauge. Dispatch & packing.
Ensure MSA & SPC as per the plan
Conduct layout inspection as per the plan and take corrective action on non-conformance.
Be responsible for conformity to product requirements and authorize to stop shipmentand stop production to correct quality problems. At the same time keep the personnel with authority and responsibility for corrective action informed and updated about the non- conformity.
Ensuring that the production operations across all shifts are staffed with personnel in-charge, in the absence of the same arrange for required staff to ensure conformity to product requirements
To ensure calibration as per plan
To maintain Housekeeping in the respective area and plant by adhering to the 5S procedures.
Ensure customer satisfaction by achieving ZERO customer complaints.
Achieve PPM targets at customer end and within the organisation. Be better than what is demanded by the customer.
Communicate customer complaints in the morning meeting with the persons concerned like CFT Team and Top management in case of major complaints.
Ensure that the focus while dealing with customer complaints is on corrective & preventive action.
To review and monitor customer complaint trends including effectiveness monitoring
Achieving 100% results in customer audits, audits conducted by internal auditors and certification bodies.
Timely closure of Audit NCs.
Adhering to targets given by the management for Controlling and reducing Cost of Quality and Cost of Poor Quality.
Lead daily team meeting for developmental and quality concerns. Ensure solution to be achieved by the team adhering to the required timelines.
Provide training to the subordinates as well as new joinees in the team and to the rest of the organization as per need.
Develop training videos for future use. This will reduce effort in delivering the same training repeatedly.
Motivate and recognize the team as per our policies.
To impart awareness on quality policy to all subordinate
Distributing all the subordinates the allotted work and managing their performance.
Must be an expert in QMS procedures and core tools.
Must hold good knowledge of problem-solving techniques,
customer specific requirements
Should hold strong process and product knowledge
Must hold strong communication skill
Should have strong leadership skills, computer skills and presentation skills
Must be a critical thinker and should have problem-solving skills, planning and organizing, coordination skills
Should have strong analytical ability
Should be able to use instruments, select appropriate instruments and guide team
Should have very high enthusiasm
Must be planning, execution, delivery, and task-oriented personnel
Should Upgrade team by providing technical training to match their expectations
Must have excellent time management skills
Should hold strong administrative capability
Should be confident and persuasive in nature
Should be a team player
Should promote core values of the organization
Must be ethical
Should have an eye for details
Must be target oriented
Must have an ability to maintain required business secrecy