Production Engineer

JOB TITLE: Production Engineer / Supervisor

DEPARTMENT: Production

REPORTING TO: Sr. Manager Production

1. Purpose:

Job description is a part of company Quality policies and procedures. This standard defines the tasks and responsibilities of the Engineer Production for Tema India Pvt Ltd in Achhad works.

2. General:

The engineer Production is responsible for the execution of all simultaneous projects in accordance with a valid, executed contract, per company policies and procedures and work instructions for customized and standard equipment.

3. Task and Responsibilities:

The Engineer Production shall be responsible for, but not limited to the following:

Through Put:

• Work allocation to workmen and provide the workmen necessary instructions through an approved Job Card.
• Prepare and maintain Job Card for various activities in workshop including Job Card for welding.
• Update documents with latest revision.
• To prepare production performance report (Shift wise) of workmen with respect to production norms and to be submitted to the heads.
• Withdrawal of welding consumables, raw material required for projects from stores
• To prepare micro schedule of equipment & its implementation to maintain target date for delivery of equipments given by planning
• Ensure welding activity is carried out as per approved WPS, Welder Allocation chart, List of qualified welders
• Ensure completion of various production stages as per ITP/QAP/NDE plan. Offer it for inspection to QC Engineer through a Job Card after verification
• To prepare advance shift plan
• To prepare shift schedule for workmen (Weekly base)
• To identify the material and maintain its status during fabrication and final inspection. To maintain traceability of identification (Stamp transfer).
• To make work station with labeling for material storage and implementation of color code on each components.

Innovation and Newness:

• Train the workmen for Multiskilling of workmen to ensure that each workman has at least 3 skills.
• Create a linear flow of items in the shop floor so that the material handling is reduced to a minimum and components do not crisscross between stations.
• Follow the standard procedures for each operation to minimize the cycle time, delays and reworks.

Housekeeping and safety:

• Maintain good housekeeping the shop floor with clearly marked aisles and properly labeled work stations and material storage areas.
• To establish the safety environment in the shop floor.

Processes and procedures, implementation of TQM and TPM:

• To implement ISO 9001 in all the manufacturing processes.
• To reduce rework to a minimum by having root cause analyses.

Key Result Areas (KRAs):

• To manufactured equipments according to target delivery & record delays during manufacturing.
• Maintain Quality as per standard specifications.
• Maintain housekeeping and safety practices as per global standard.
• Reduction in rework.
• Improve productivity

Key Performance Indicators (KPIs):

• 100% dispatch as per production plan
• Reduce rework by 10%
• Record data for every operation to set the productivity norms

Reporting to: Sr. Manager Production