Senior Principal Process Engineer

Job Overview:

The Senior Principal Process Engineer is tasked with solving unique and complex problems that have a broad impact on the business. They must proactively identify and solve the most complex problems that impact the management and direction of the business. The Senior Principal Process Engineer is considered a specialist in the field of Process and they offer a broad base of knowledge about the Engineering function. The Senior Principal Process Engineer impacts the direction and resource allocation of programs and projects in their discipline and works within general functional policies and industry guidelines. The Senior Principal Process Engineer role requires conceptual and innovative thinking to develop creative solutions to Process challenges.

Essential Qualifications and Education:

• Bachelor s Degree or Master s degree in Engineering
• 20+ years of experience in oil and gas with major contractors or consultants predominantly performing detail design
• Preferably Registered Professional Engineer or member of professional engineering society as applicable
• Recognized as having good communication and presentation skills (e.g., published technical papers are written, actively participates in conferences and/or seminars, and/or is a capable presenter of design solutions or topics at lunch and learns; etc.)
• Detailed knowledge of design techniques and analysis methods and detailed knowledge of the theory, content, and application of standards, codes, and guidelines as applicable to offshore
• Knowledgeable in project coordination and execution skills
• Recognized across the company as a key leader, highly innovative designer, or highly skilled analyst

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Key Tasks and Responsibilities:

• Perform conceptual, FEED, and detailed analyses and design as per design basis, project specifications, design codes, and standards
• Develop creative and innovative solutions that are reliable and cost-effective for problems and challenges when they arise
• Apply expertise to the most complex problems
• Manage own time to meet objectives and (as Lead Engineer) forecast and plan resource requirements
• Develop and manage plans to achieve business objectives
• Communicate and explain highly complex ideas and anticipate potential objections, influencing outcomes
• When acting as Lead Engineer, in addition:
  • Direct large Engineering team as a Lead Engineer on most unique and complex projects
  • Lead the Discipline engineering design of the assigned work area and completed it within the planned schedule and budget, by standards, MDR, and project-specific procedures and to a high professional standard
  • Plan, organize, and direct all aspects of Discipline execution on the assigned project including scope, deliverables, schedule, and all workforce resources - agree on allocations with the Discipline Manager
  • Ensure interfaces and deliverables are identified
  • Maintain responsibility for progress and productivity, identifying any required corrective action
  • Act as project representative for Discipline during meetings with the Project Team, Customer discipline lead, and relevant agencies such as certifying authorities, auditors, third parties, etc.
• Become fully familiar with the project scope of work, specifications, schedule, and all inter-discipline requirements; including identifying concerns as early as practicable and taking appropriate initiatives to address the issues
• Interpret contractual requirements as they relate to engineering execution
• Identify changes to scope and promptly raise change notifications, including providing any necessary supporting documentation and estimates
• Provide similar support for Variation Orders
• Interface with all disciplines to develop clash-free designs
• Interface with other departments to obtain input for Discipline designs and drawings
• Maintain close coordination with other engineering disciplines, Planning, and Project Management Teams, as required
• Document substantive communications (communications that result in significant decisions or assignment of actions) and forward copies to the Discipline Lead Engineer and Discipline Manager
• Prepare estimates for bid proposals, including technical query reviews, execution statements, and work-hour estimates, identifying software requirements and any other project-specific requirements
• Prepare bids and projects Discipline engineering budget and execution plans, updating as required
• Raise technical queries to obtain missing information, clarify work scope, and maintain preferred McDermott procedures, specifications, standards, practices, and operational requirements
• Prepare, review and (as Lead Engineer) approve Discipline engineering design basis, philosophies, and technical specifications
• Participate in finalizing deliverables lists and deliverables, ensuring compliance with specifications and functional integrity
• Review project schedule and fabrication schedule about construction sequence, milestones, and engineering scope
• Attend project kickoff and review meetings, vendor meetings, engineering meetings, and offshore site surveys, as required
• Provide technical direction and review of Designers producing products related to Process Engineering
• Prepare, review, and (as Lead Engineer) approve design reports and procedures
• Assist in providing necessary design inputs to other disciplines to enable them to proceed with their deliverables
• Review and (as Lead Engineer) approve vendor and subcontractor submittals, checking for compliance with project specifications and providing comments as necessary
• Present issues and problems to Customers promptly and assist the Lead Engineer in negotiating resolution by project and company requirements
• Provide leadership, mentoring, and guidance to other Engineers
• Supervise and guide assigned engineers and coordinate with project Lead Designers for Discipline engineering and design deliverables
• Monitor costs of own work processes
• Evaluate costs associated with products and solutions
• Assign personnel to analyze and design tasks based on knowledge of individual strengths and capabilities
• Responsible for checking the following key deliverables, applicable as per the Project scope:
  • Process simulations / Heat and material balance
  • Process flow diagrams (PFD)
  • Piping and instrument diagrams (P&ID)
  • Process safeguarding diagram
  • Equipment and instrument process datasheets
  • Process specifications
  • Operating philosophy and startup and operating manuals
  • Equipment list (process data)
  • Line list (process data)
  • Equipment and line sizing calculations
  • Flare radiation and dispersion calculations
  • Depressurization and flare network studies
  • Process studies
• Provide process assistance to other disciplines by performing IDC / providing inputs as required for the following activities:
• Layout review
  • Area classification drawings
  • Safety studies
  • Electrical load list
  • Equipment datasheets
  • Instrument datasheets
  • ESD and F&G logic diagrams and control narratives
• Participate in HAZAN, HAZID, HAZOP, and other safety/operability/reliability studies and workshops
• Assist in closing out HAZOP action items
• Lead the Discipline team during project audits (internal, Customer, and third-party technical audits) and Design Reviews
• When acting as Lead Engineer, in addition:
  • Act as project-based Discipline point of contact in communications and meetings with Customer counterparts
  • Ensure substantive communications are documented
  • Identify project staff needs based on knowledge of individual engineers skill sets and provide requests to the Discipline manager
  • Plan, organize, and assign tasks, responsibilities, and work-hours budgets to the discipline team and verify tasks are completed within budgets
  • Plan Discipline Level 4 detail deliverable schedule/register compliant with the overall execution plan
  • Prepare working forecasts identifying change management plans, corrective action, and real-time schedule
  • Provide Discipline inputs for actual, planning, and forecasting progress reports including associated productivity
  • Alert the project team of any deviation from the scope or a need for a change order
  • Monitor KPI measurement results and take corrective action as necessary to improve Discipline performance, including performance at interfaces with others
  • Coordinate with other Discipline Lead Engineers and Designers to ensure timely receipt of necessary design inputs
  • Review and approve requisitions, technical quotation evaluations, and queries, compiled bid tabulations and recommendations, and purchase requisitions; and coordinate with Procurement to expedite vendor documents as required
  • Review comments from Customers & other agencies on documents and drawings produced by the team and resolve and give guidance on their update and incorporation
  • Assist the Discipline manager in the preparation of quarterly forecasts and workforce planning
  • Anticipate project engineering needs and plan accordingly
  • Coordinate with vendor for discipline-managed/procured items
  • Assist the Discipline manager and Project Engineering Manager or Project Manager in the Performance Evaluation of project team members

Reports to: Project: Lead Engineer, Project Engineering Manager or Project Manager, Functional: Supervising Department
Manager
Liaise with: All Engineering disciplines, Fabrication Group, Safety Department, Project Management Team, Document Control,
Project Planner, Project Cost Controller, QC, Certification Group, Procurement Group, Subcontractors, Vendors, and
Customers
Supervises: Senior Engineers and Engineers