SE/AM - Sheetmetal Parts Quality

• Failure analysis in Sheet metal

Responsibility:

• Knowledge of manufacturing process of Sheet metal parts
• BIW part evaluation & failure analysis.
• Technical guidance to vendor for Sheet metal parts manufacturing process.
• Sheet metal stamping , welding and material technical know how should be available.
• Part & Process evaluations preferable for new product development.

Analysis of Part Quality issues & countermeasure planning.

New product development activity planning

• Planning for zero defect production lines setup at Vendors.
• PFMEA and required actions planning with vendors.
• Advance Quality planning for new parts development.
• Analysis of part quality issues & countermeasure planning for mass production models

Competency Requirements:

• Knowledge of Sheet metal Stamping & Welding process
• Expertise in checking fixture & welding fixture design & concept generation.
• Good understanding of raw material spec & usage areas.
• Effective problem solver with skill to lead root cause investigation.
• Practical application of Quality Control Tools, including theoretical background of SPC, Analytical tools and Six sigma.
• Working Knowledge of Tools / Dies & various inspection aids (gauges /Jigs / Fixtures / Test Rigs, Etc.).
• Clear & Good communication skills.
• Ability to work in lean, multi tasking environment.
• Ability to handle the product & situation independently.

Specific Expertise for Functional Area:

• Should be well versed with various sheet metal manufacturing processes like Stamping & Spot welding, etc.
• Having experience in Automobile Industry
• (4/2 wheeler / LCV )
• Knowledge about the checking fuxture concept
• Computer environment proficiency is essential for proper Documentation, presentation and its data retrieval. (MS office).
• Openness & positive attitude to work in team
• Good understanding of Failure /Root cause analysis