Operator - Process Engineering

Machine Setup and Operation:

• Set up and configure winding machines based on work orders and detailed winding specifications, including selecting the appropriate wire gauge, insulation, and winding patterns.
• Load stator cores onto the winding machine and thread the winding wire accurately.
• Monitor winding process parameters such as tension, speed, and coil turns to maintain quality and consistency.
• Make adjustments to machine settings as needed to correct any discrepancies or errors during winding.

Quality Control:

• Inspect wound stators for proper coil placement, insulation integrity, and overall appearance.
• Utilize testing equipment to verify winding resistance, inductance, and other electrical characteristics.
• Identify and address any defects or inconsistencies in the winding process.

Maintenance and Troubleshooting:

• Perform routine maintenance on winding machines, including cleaning, lubrication, and component checks.
• Troubleshoot machine malfunctions, identify root causes, and implement necessary repairs.
• Report any significant equipment issues to maintenance personnel.

Material Handling:

• Properly store and manage winding wire, insulation materials, and other components.
• Accurately track and document usage of materials to maintain inventory levels.
• Quality Assurance: Commitment to maintaining high standards and identifying potential issues.