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195 Aditya Birla Insulators Jobs

DCS Engineer (Process)

3-6 years

Madurai, Tiruppur, Salem + 3 more

1 vacancy

DCS Engineer (Process)

Aditya Birla Insulators

posted 3d ago

Job Description

Executing all process activities for smooth plant operation in producing Quality Carbon Black.

Job Challenges:

a) To minimize off spec generation through effective participation of shift team in process change activities.
b) To meet high internal customer (QC, Ware House) expectation through effective implementation of process parameters.

Key Result Areas KRA (Accountabilities) (Max 1325 Characters) Supporting Actions (Max 1325 Characters)
 
KRA1 Production:
To implement set guidelines for trouble free operation. Analysis of critical parameter & communicating any abnormalities for immediate action in shift.
Assisting Shift In-Charge in all process activity like Grade change, Reactor Start-up, Equipment change over, changing process parameter for any change in DCS & field.
To follow all SOPs strictly as per QMS.
To follow preventive and predictive maintenance Schedule in coordination with Engg .
Routine plant rounds for identification of abnormalities and taking corrective actions with information to Shift In-Charge.
Execute and supervise Refractory / Bag fixing jobs.
 
KRA2 Quality Control:
To implement standard practices for maintaining product quality. Assist to maintain key process parameters as per product characteristics.
Assisting in timely inspection of product quality at each process change to reduce off spec generation.
Prepare, analyse Control Chart, Run Chart and find out reason of abnormality for taking corrective action during shift in order to obtain consistent quality.
 
KRA3 Cost Control:
Optimum utilization of Resources & waste minimization to contribute in achieving cost effectiveness. Record Keeping of cost incurred due to reprocessing, energy loss, waste generation, break down, & other quality indicators.
 
KRA4 QMS:
Implement all systems, Procedures & Work Instructions for maintaining ideal plant operation. Understanding systems, procedures and work instructions.
Taking part in WCM, quality circle, kaizen, 5-S activities.
 
KRA5 Process MIS:
Preparation of shift activity, events report to help in initiating improvement measures. Preparing Shift wise Production report.
Maintain shift log book for each activities in every shift.
Log sheet generation after logging the process parameter readings in DCS.
Entering the quality parameter in register after getting from shift chemist.
Qualifications:
Master of Chemical Engineering,Bachelor Of Science - Engineer

Minimum Experience Level:
3-6 Years

Report to:
Assistant Manager

Employment Type: Full Time, Permanent

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What people at Aditya Birla Insulators are saying

Process Engineer salary at Aditya Birla Insulators

reported by 1 employee with 4 years exp.
₹2.7 L/yr - ₹3.5 L/yr
50% less than the average Process Engineer Salary in India
View more details

What Aditya Birla Insulators employees are saying about work life

based on 71 employees
59%
70%
69%
96%
Strict timing
Monday to Saturday
No travel
Day Shift
View more insights

Aditya Birla Insulators Benefits

Soft Skill Training
Health Insurance
Job Training
Free Transport
Gymnasium
Cafeteria +6 more
View more benefits

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