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Fleetguard Filters

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4.2

based on 637 Reviews

Video summary

14 Fleetguard Filters Jobs

Process Leader

Fleetguard Filters Pvt. Ltd.

4.2

based on 637 Reviews

15-18 years

Dharwad

1 vacancy

Process Leader

Fleetguard Filters

posted 4mon ago

Job Role Insights

Flexible timing

Key skills for the job

Automation Testing Project Management Procurement Analytical Chemistry Product Design Sheet Metal

+ 3 more

Job Description

Experience: 15-18 years Location Dharwad Qualification: BE / B-Tech in Mechanical Engineering
Responsibilities

Quality Planning for New Product Development: Checking feasibility, planning new process, planning tooling.
Daily Monitoring of Lost time / analysis
Daily Monitoring of line rejection / analysis
Giving inputs to engineering in Design Review , Setting APQP procedures
Planning , Procurement, installation and commissioning of new equipment and machine
Establishing the capability of the new processes for new products
Ensuring the capacity of in-house manufacturing to meet market demands
Supporting the procurement and replenishment of the JIG & FIXTURE.
Releasing SOP, Specification sheet for each process on the line
Releasing time standard for production - IE activity - VSM
Development of process engineers to make them capable to handle CCPM project task , improvement activity independently
Reviewing and Critically analyzing material flow during the processes and identification improvement scope to optimize it
Reviewing material handling systems to identify improvement scope
Reviewing line layout to identify non value added use of shop floor space, productivity improvement scope and scope of material flow improvement
CCR review of manufacturing processes
Review of existing processes to identify scope of productivity improvement, level one exploitation
Review of actions decided for productivity improvement, line exploitation
Review and update work instructions/SOP to ensure incorporations instructions related to human safety and product safety
Capturing and recording(in change management record) any change in existing product design, Process, tooling, raw material source and Filling Manufacturing change request
Validating and recording changes through procedure mentioned in MCR
Implement changes in manufacturing process and recording impact of manufacturing change in product quality, productivity,
Updating affected process documents i.e. PFD, FMEA,CP, PPAP file affected due to manufacturing change
Updating shop floor documents i.e. SOP, WI affected due to manufacturing change
Auditing lines to ensure availability of latest WI,SOP at all manufacturing processes
Review of FMEA/CP to ensure that all critical/major characteristics are incorporated.
Review of FMEA/CP to check presence and effectiveness of monitoring mechanism for critical Characteristics
Conduct process capability study for in process characteristics as per plan and updation of process capability plan
Review process capability study data for final product characteristics
Identification of improvement actions if capability study shown out of control data.
Planning process improvement projects based on following data -
COPQ/PPM/Quality Issues
CQC
VSM, Change Over/Set Up time
BPR and CCR Reviews
Productivity Improvement
with aim to improve process efficiency and effectiveness
Review and follow up actions of improvement project
Develop people through regular reviews and PDs

Knowledge Required

Awareness on manufacturing Processes of sheet metal work, Plastic moulding, tool manufacturing
Expert knowledge on mass production, Assembly processes & line automation.
Quality system-APQP, PPAP, FMEA,n SPC, MSA , 6Sigma,Kaizen
Process design, feasibility of product manufacturing, machine and accessory selection.
Tools & Fixture designing , Auto Cad, workstation design, workshop technology processes.
Understand layouts, flow, types, takt time, cycle Time & motion study, information flow,
line balancing, Understand value stream mapping
Understand lean manufacturing with scale-up/down possibilities.
Process capability measurements and understanding variations