Manufacturing Engineer - Senior

Key Responsibilities:

• Lead specific projects to create and implement manufacturing processes that meet safety, business, and product requirements.
• Apply manufacturing principles to improve equipment and processes using continuous improvement tools and Cummins standards.
• Guide and influence key stakeholders in internal and external teams to implement changes effectively.
• Execute the design and development of manufacturing standards, working methods, and process documentation.
• Contribute to the use of digital tools and simulations (such as Delmia 3D Experience and Apriso) for manufacturing optimization.
• Support manufacturing teams and demonstrate a basic understanding of manufacturing knowledge for the application of digital tools.
• Work closely with the IE/3D Experience team, where the 3D Experience team designs and plans the process, and execute that process at manufacturing sites.
• Provide level 2 and level 3 support, including:
  • Supporting manufacturing sites for deployment and sustenance of new CMES systems.
  • Understanding and knowing the process very well to be able to consult on it.
  • Working with business users and suggesting workarounds in case there are any CMES issues.
  • Providing consulting to plants on downtime management.
  • Executing functional testing and trainings for CMES .

Skills:

• Digital Tools & Simulations: Expertise in using tools like Delmia 3D Experience- Apriso and Factory Flow Simulations.
• Automation & PLC Controls: Knowledge of automation systems and PLC controls, particularly Siemens and Rockwell software (preferred).
• Database Queries: Familiarity with Java/PL/SQL for executing database queries (preferred).

Experience:

• 5-10+ years in manufacturing engineering or systems support, with strong knowledge of digital tools and manufacturing solutions.

Work Environment:

• Location: IOC, Pune, with support provided to manufacturing sites in Asia and Europe.
• Working Hours: 40 hours per week.
• Site Support: Asia and Europe-based support for deployment and sustenance of CMES
• Work Travel Requirements - 25%

Qualifications:

• Education: Bachelors degree in Manufacturing, Mechanical Engineering, or a related field (preferred).
• Licensing/Certifications: May require licensing for compliance with export controls or sanctions regulations.

Competencies:

• Collaboration: Ability to build partnerships and work collaboratively with cross-functional teams to meet shared goals.
• Communication: Skilled in delivering clear, multi-modal communications to diverse audiences.
• Health and Safety Fundamentals: Champions proactive health and safety behaviors to contribute to an injury-free workplace.
• Drawing Interpretation: Expertise in integrating product design and manufacturing engineering drawings to optimize manufacturing processes.
• Equipment/Capital Procurement: Ability to select manufacturing equipment that meets Cummins specifications and project needs.
• Manufacturing Analysis Led Design: Experience using digital tools to model and simulate manufacturing processes and equipment, driving data-driven decisions and continuous improvements.
• Process Documentation: Proficiency in creating clear manufacturing procedures to standardize processes across teams.
• Tool and Fixture Design: Knowledge of selecting appropriate work-piece-holding devices for manufacturing processes to meet functional requirements.
• Continuous Process Improvement: Expertise in process improvement and waste reduction methodologies to enhance manufacturing quality and reduce costs.
• Ergonomics Process and Workplace Design: Ability to design and adapt workstations to ensure safety, health, and efficiency, adhering to ergonomic design guidelines.
• Problem Solving: Strong problem-solving skills, including the ability to mentor others, use systematic analysis, and implement robust solutions to prevent recurrence.
• Workstation Design: Ability to design safe, ergonomic operator workstations that contribute to a productive work environment.