Robot Programing

Must have skills:

• Industrial Automation & Control System knowledge, Including Mechanical, Electrical & Electronics involved in Industrial Robotics.
• Strong fundamentals in Industrial Robotics (IR Components, Closed Loop system, Coordinate systems, Tool configuration etc)
• Complete Understanding of Automotive Bodyshop Controls including Welding, Material Handling, and other BIW processes.
• Understanding on Robot Controls and Linking all Equipment with Robots for Complete Line Functions
• Worked with System Integrators or involved with Installation and Commissioning of Robotic lines for Automobile industry
• Debugging Robot Hardware & Software applications on Site.
• Control System Architecture knowledge (Protocols used on Robots)
• Design And Selection Of Industrial Robotics Control System (Manipulator, Controller, Dresspack, Master & Slave network devices)
• Design Basis And Specification
• Factory Acceptance Test Procedure And Site Acceptance
• Test Procedure
• Intrinsic Safety Calculation
• Input / Output List, Signal Exchange List / Communication List, Safety Zone listing
• Good knowledge on Robot installation, startup configuration, Installation & Commissioning onsite
• Able to work with most makes of Industrial Robots like ABB,FANUC, KUKA & Yaskawa
• • Handson Experience in Handshaking with Master and Slave networks
• Should be able to work on multiple end user Robot Standards
• Should be able to interpret Electrical drawings.
• Onsite Experience in Debugging and Comissioning of Robotics Control Systems
• Working knowledge on Robotic Process Simulation is preferred
• Working knowledge on Virtual Commissioning is preferred
• Fair knowledge on Siemens & Allen Bradley PLC

Other have skills:

• Willigness to travel onsite(Abroad & Local) on short notice and for multiple durations is mandatory
• knowledge on latest Robotic technologies like I4.0 connectivity shall be an advantage
• Knowledge of BIW operations like Welding, Sealing, Cutting, Handling and Vision Systems would be a great advantage
• Hand on experience on Robot-PLC / Robot-CNC handshaking, Master/Slave network configuration
• Paint shop or Power Train shop additional experience shall be beneficial
• Working knowledge on Pneumatics ( Vaccuum, Solenoids, Vision Systems etc) is highly preferable
• Functional knowledge on Ethernet, EtherCAT,Devicenet, Profinet is desired
• Should be able to provide solution in areas like reduction of MTTR & Cycle Time, enhancement of MTBF
• Working knowledge on creation of Robotic Safety Zones and Collision free paths
• Should have working knowledge on Power & Control Cabling, Powerup, Axis Calibration, Master & Slave network configuration,Tool Calibration, Teaching
• COMAU Robot knowledge shall be added advantage
• Knowledge to connect with multiple PLC's and slave devices is preferred
• Valid Certification on Automotive standards like VAAS etc shall be highly advantageous
• Working knowledge on Cobots shall be added advantage
• Exposure to Paint Shop / Assembly / Power Train and other Manufacturing areas is added advantage
• offline Process Simulation hands on experience is preferred
• PLC programming skills would be added advantage

Roles and Resposibalites

• Virtual Simulation of Robotic Cells
• Offline Programming and OLP creation for all types of Robots
• Onsite startup configuration, Teaching & Commissioning of Robots - Abroad and India
• Support PLC programmers in Virtual Commisisoning with PLC
• Cycle time optimization, troubleshooting support