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Head Machine Shop

20-25 years

Renukoot

1 vacancy

Head Machine Shop

Hindalco Industries

posted 10d ago

Job Description

This position plans for all shutdowns, preventive maintenance, condition-based monitoring for supporting sections like Operation, Maintenance, Quality (In House Quality & Customer Quality) & Packing. Optimizing common resource consumptions, common spare availability, and getting benefitted with inventory management, item procurement plan, and cost efficiency.


Role & Responsibilities:

Strategic Leadership & Plant Performance

  • Drive operational excellence by optimizing plant performance to meet Production, Quality, Cost, Delivery, and Safety (PQCDS) targets while upholding stringent quality commitments.
  • Spearhead greenfield project execution in the automotive sector, focusing on value addition in extruded sections, component machining line planning, execution, and establishment.
  • Formulate and implement lean manufacturing, Six Sigma, and Kaizen principles to improve operational efficiency and minimize waste.
  • Oversee budget forecasting and financial planning in coordination with Operations, Maintenance, and Quality teams to ensure cost optimization and resource efficiency.

Production & Process Optimization

  • Lead the execution of end-to-end production strategies for CNC, VMC, chamfering, and conventional machines, ensuring high throughput and precision manufacturing.
  • Develop and implement production planning systems to optimize workload distribution, minimize downtime, and enhance overall equipment effectiveness (OEE).
  • Oversee the procurement, maintenance, and utilization of cutting-edge machinery, tools, and consumables to ensure seamless production.
  • Drive new product development (NPD) by integrating customer requirements, component drawing studies, jig and fixture planning, and trial runs.
  • Collaborate with design, inspection, maintenance, and supply chain teams to achieve on-time delivery, zero-defect production, and high customer satisfaction.

Technology & Innovation

  • Leverage advanced CNC machining technologies, including FANUC, MAZAK, and SIEMENS-controlled systems, to enhance precision and operational agility.
  • Lead automation and digital transformation initiatives to streamline production workflows and integrate data-driven decision-making.
  • Implement predictive and preventive maintenance strategies to minimize unplanned downtime and ensure machinery reliability.

Quality Assurance & Compliance

  • Establish and maintain ISO/TS 16949, FMEA, and PPAP compliance, ensuring the highest manufacturing and safety standards.
  • Lead root cause analysis (RCA) and corrective action plans to address quality issues and continuously improve processes.
  • Drive the adoption of process control methodologies and defect prevention systems, reducing in-house and customer rejections.

Reliability & Maintenance Management

  • Develop and execute preventive maintenance schedules, condition-based monitoring, and equipment history tracking to enhance reliability.
  • Ensure minimal plant breakdowns by optimizing common resource consumption, spare parts availability, and procurement strategies.
  • Manage contractor operations through CLMS platforms, ensuring compliance with safety and quality standards.

Supply Chain & Packing Optimization

  • Establish and standardize component packing systems based on customer specifications to eliminate process rejections.
  • Implement single-piece flow packing concepts to improve efficiency and reduce material waste.
  • Oversee inventory planning and control, ensuring optimal stock levels for raw materials, consumables, and spare parts.

People & Performance Management

  • Build and mentor a high-performing team, fostering goal setting, process ownership, and continuous skill development.
  • Lead cross-functional collaboration with internal stakeholders, including Operations, Quality, and Maintenance, to drive seamless production.
  • Champion a safety-first culture, ensuring compliance with product, human, and equipment safety standards.

Preferred Candidate Profile:

  • Bachelor's degree in Mechanical, Production, or Industrial Engineering (Masters preferred).
  • 20+ years of experience in machine shop operations, with expertise in CNC machining.
  • Strong knowledge of automotive component machining and value-added extrusion processes.
  • Hands-on experience in FANUC, MAZAK, and SIEMENS CNC programming.
  • Proven ability to lead teams, drive process improvements, and optimize production.
  • Experience with lean manufacturing, TPM, and OEE improvement strategies.
  • Knowledge of safety standards, quality control processes, and maintenance best practices.
  • Excellent problem-solving, leadership, and stakeholder management skills.



Employment Type: Full Time, Permanent

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What people at Hindalco Industries are saying

Head Machine Shop salary at Hindalco Industries

reported by 1 employee with 23 years exp.
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₹19.8 L/yr - ₹25.3 L/yr
62% more than the average Head Machine Shop Salary in India
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