Tool Design Engineer

A Tool Design Engineer focuses on designing tools, fixtures, dies, and other devices used in the manufacturing process. The job description (JD) for a Tool Design Engineer typically includes the following responsibilities, qualifications, and skills:

Job Description (JD) for Tool Design Engineer:

Key Responsibilities:

1. Tool Design:

   • Design tools, jigs, fixtures, and dies for manufacturing processes.
   • Work on creating tooling solutions for production lines, ensuring efficiency, safety, and cost-effectiveness.
   • Develop detailed 2D and 3D drawings and specifications using CAD software (e.g., AutoCAD, SolidWorks, CATIA, etc.).

2. Prototyping and Testing:

   • Create prototypes for new tooling designs.
   • Conduct trials and tests to evaluate tool performance, functionality, and durability.
   • Modify designs based on test results to optimize tool functionality.

3. Collaboration:

   • Collaborate with manufacturing, production, and quality teams to ensure the tools meet specifications and manufacturing needs.
   • Liaise with suppliers for sourcing materials or tooling components.
   • Work with the R&D team to integrate new technologies or techniques into tool design.

4. Problem-Solving:

   • Troubleshoot and resolve issues related to tool performance, production bottlenecks, or tooling failures.
   • Provide solutions to optimize tooling and reduce downtime during production.

5. Cost Management:

   • Estimate the costs of tool design and materials, ensuring designs are cost-effective.
   • Suggest improvements to minimize tool wear and reduce the overall cost of tooling.

6. Maintenance and Upgrades:

   • Recommend modifications or upgrades to existing tools to improve performance or extend tool life.
   • Maintain detailed records of tools, including specifications, maintenance schedules, and wear history.

Qualifications:

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
• Proven experience in tool design, with a strong understanding of manufacturing processes (e.g., machining, injection molding, casting, etc.).
• Proficiency in CAD software and other design tools.
• Knowledge of material properties and their application in tooling.
• Strong understanding of production processes, tolerances, and design for manufacturability.

Skills:

• Strong problem-solving skills.
• Attention to detail.
• Excellent communication skills for collaborating with cross-functional teams.
• Ability to work under pressure and meet deadlines.
• Analytical thinking and creativity in developing innovative tooling solutions.

Experience:

• Previous experience in tool design, production, or manufacturing environments is often required (typically 2-5 years, depending on the seniority of the position).
• Familiarity with industry standards and regulations related to tooling and manufacturing.