Senior Controls Engineer (Siemens)

Job Description:

As a Senior Controls Software Engineer will have overall responsibility of developing and managing software for control systems, particularly in industrial settings. Responsibilities typically include designing and implementing Allen Bradly software, collaborating with end users to enhance applications, and participating in the full lifecycle of project development from blueprinting to deployment. Proficiency in PLC programming, understanding of HMI/SCADA development, and experience with Allen Bradly software are often required. This role may also involve code review and troubleshooting to ensure optimal system performance.

Education and Training Requirements:

• Bachelor of Engineering Electronics & Communication Engineering or Instrumentation and controls / Engineering preferred and 10+ years equivalent experience in industrial automation, Controls development and commissioning.

Work Location: Chennai

Job Responsibilities:

Design clean-sheet automation systems from concept through production.

Key responsibilities include:

• Translate Customers Requirement into Design Specification, Evaluate Design Feasibility and Provide Technical Expertise to Meet Customers Request.
• Design and develop electrical systems for custom automation solutions, ensuring optimal functionality, efficiency, and reliability.
• Program and configure PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), Robotics, safety systems devices, vision systems, and other control devices to ensure precise control and monitoring of automation processes.
• Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications and industry standards. • Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects.
• Source and program motors, drives, actuators, robots, vision systems, sensors, servo controls, etc.
• Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades.
• Execute complete electrical designs, create professional electrical schematics and panel layouts. • Perform Design Reviews with Internal & External Customers.
• Create and Review Detailed Bill of Materials for Accuracy (Quantities, Part #s, Etc.).
• Alert Purchasing of Long-Lead Items.

Requirements:

Over 10+ years of hands-on experience in designing, programming, and implementing control systems for custom automation projects.

• Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers, to integrate control systems seamlessly into automation projects.
• Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
• Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
• Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
• Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
• System level approach to the complete machine program with a high focus on recovery from start to finish.
• Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.
• Competent skills with PCs, networking, device communications, integration, and design. • Working knowledge of AutoCAD Electrical.
• Comprehensive knowledge of electrical component selection and panel layout design
• Excellent communication skills, both written and verbal, for working with customers and team members. Ability to effectively present information and respond to questions from employees, management, customers, and general public.
• Strong Knowledge in Commercial Components & Supporting Partners. • Excellent Project Management and Analytical Skills.
• Proficient with Microsoft Office (Word, Excel, Outlook, PowerPoint, etc.).
• Seeking candidates for the position with expertise in control software, particularly with a focus on Allen Bradley. Experience with Allen Bradley is essential for this role.
• Must be Responsible, Self-Driven, Self-Motivated, and Able to Work Independently.