Toyo INK Diploma Chemical Engineer Interview Questions, Process, and Tips

Q1. Which pipe line used in Huzardous chemicals?
Ans. 
Stainless steel pipelines are commonly used for transporting hazardous chemicals due to their corrosion resistance and durability.
• Stainless steel pipelines are preferred for their resistance to corrosion from hazardous chemicals.

• PVC pipelines are not suitable for hazardous chemicals as they can degrade and leak.

• Carbon steel pipelines can be used for some hazardous chemicals, but may require additional coatings or linin...read more
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Q2. How to calculate the steam of boiler?
Ans. 
To calculate the steam of a boiler, you need to know the boiler's efficiency, steam flow rate, and specific enthalpy of steam.
• Calculate the energy input by multiplying the mass flow rate of steam by the specific enthalpy of steam.

• Determine the energy output by dividing the energy input by the boiler's efficiency.

• The steam flow rate can be measured using a flow meter, and the specific enthalpy of steam can be obtained f...read more
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Q3. Draw the module of coal fired hot air generator
Ans. 
The module of a coal fired hot air generator typically includes a combustion chamber, heat exchanger, fan, and exhaust system.
• Combustion chamber where coal is burned to produce heat

• Heat exchanger to transfer heat from combustion gases to the air

• Fan to circulate the heated air

• Exhaust system to remove combustion byproducts
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Q1. Why do you want to change the company?
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Q2. Are you ready to relocate?
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Introduction & Personal questions

Q1. Process regarding & cross question
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Q2. HTO & MTO question
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Q1. Package & work responsibility
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Q2. Others
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Q1. About your privious company related questions and your field related questions must be prepared.
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Q1. Your current salary and expected salary discussion Why change your privious company Are you comfortable with bond sign for 2-3 year? Etc ....
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Q1. Clear about ur process what u had done in previously
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Q2. About ur strength and weakness, what will gain company if u hired
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Q3. About process safety and work safety
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Q1. Why u r leaving current company,
Ans. 
Seeking new challenges and growth opportunities.
• Looking for a more challenging role

• Seeking career growth and advancement

• Want to broaden my skillset and learn new technologies

• Current company lacks opportunities for professional development

• Desire to work in a different industry or sector
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Q2. About material handling and material balance
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Q3. Why u r switching pharma to chemical
Ans. 
I am switching from the pharmaceutical industry to the chemical industry to broaden my knowledge and skills in different sectors.
• To gain a broader understanding of different chemical processes and applications

• To explore new opportunities and challenges in the chemical industry

• To expand my skill set and learn new techniques in chemical engineering

• To contribute my pharmaceutical experience and knowledge to the chemical i...read more
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Q1. Why u r leaving nd abiut package discussions
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Q1. Turbine operation activities
Ans. 
Turbine operation activities involve monitoring and controlling the performance of turbines in power plants.
• Monitoring turbine speed, temperature, and pressure

• Adjusting turbine controls to maintain optimal performance

• Performing routine maintenance and inspections

• Troubleshooting and repairing turbine malfunctions

• Collaborating with other engineers and technicians to ensure safe and efficient operation
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Q2. Power Plant Description
Ans. 
A power plant is a facility that generates electricity by converting various forms of energy into electrical energy.
• Power plants can use various sources of energy such as coal, natural gas, nuclear, hydro, wind, and solar.

• The energy is converted into electrical energy through various processes such as combustion, steam turbines, and generators.

• Power plants are typically divided into two categories: base load plants and...read more
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Q3. Hrsg bolier & ges fule etc work
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Q4. Cooling Tower etc work
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Q5. Turbine fild work etc.
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2 h online assesment + recording answers via webcam

I am setting in office for aptitude test

Q1. Tell about your self
Ans. 
I am a dedicated Mechanical Engineer with a strong background in designing and implementing mechanical systems.
• Graduated with a degree in Mechanical Engineering from XYZ University

• Proficient in CAD software such as SolidWorks and AutoCAD

• Experienced in conducting stress analysis and simulations for mechanical components

• Worked on projects involving HVAC systems design and optimization
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Q2. What is your goals
Ans. 
My goal is to continuously improve my technical skills, contribute to innovative projects, and eventually become a lead engineer in the field.
• Continuously improve technical skills through ongoing education and training

• Contribute to innovative projects by proposing and implementing new ideas

• Work towards becoming a lead engineer by taking on more responsibilities and leadership roles
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We have to know overall background of any new interview candidates

Q1. We have to technical knowledge and skill
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Q2. Ask questions on relevant requirements
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Q3. What is your role responsibilities in your current organisation ?
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Q4. Which type of machinery you are operating.
Ans. 
I operate a variety of machinery including forklifts, conveyor systems, and packaging equipment.
• Forklifts

• Conveyor systems

• Packaging equipment
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Q5. Which type of problems comes in running operations
Ans. 
Various problems can arise in running operations, such as logistical issues, staffing challenges, equipment failures, and customer complaints.
• Logistical issues: Problems with supply chain management, inventory control, or distribution.

• Staffing challenges: Difficulties in hiring, training, and managing employees.

• Equipment failures: Breakdowns or malfunctions of machinery or technology.

• Customer complaints: Dealing with d...read more
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Q6. How to quickly resolve it
Ans. 
To quickly resolve a problem, identify the root cause, gather relevant information, brainstorm solutions, and take decisive action.
• Identify the root cause of the problem

• Gather relevant information and data

• Brainstorm potential solutions

• Evaluate the pros and cons of each solution

• Take decisive action to implement the chosen solution

• Monitor the results and make necessary adjustments
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Q7. What you will done initially to avoid any type of break down?
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Q8. What safety measures you will follow in extreme emergency situation
Ans. 
In extreme emergency situations, I will prioritize the safety of individuals by following established emergency protocols and procedures.
• Assess the situation and determine the level of danger

• Alert and evacuate individuals to a safe location

• Contact emergency services and provide necessary information

• Administer first aid or CPR if trained and required

• Follow emergency response plans and protocols

• Communicate with team memb...read more
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Q9. How to perform better in your organisation
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Q10. What is your leadership skill, how to take work from your colleges
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Q11. How to improve equipment performance and save energy?
Ans. 
To improve equipment performance and save energy, focus on regular maintenance, optimizing settings, and implementing energy-efficient technologies.
• Perform regular maintenance to ensure equipment is functioning optimally

• Optimize equipment settings to minimize energy consumption

• Implement energy-efficient technologies such as LED lighting or smart sensors

• Train staff on energy-saving practices and encourage their involvem...read more
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Q12. How to maintain inventory?
Ans. 
Maintaining inventory involves tracking stock levels, organizing storage, conducting regular audits, and implementing efficient ordering processes.
• Track stock levels regularly to ensure accurate inventory counts

• Organize storage areas to maximize space and facilitate easy access

• Conduct regular audits to identify discrepancies and prevent stockouts or overstocking

• Implement efficient ordering processes based on demand for...read more
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Q13. What is your computer skill?
Ans. 
I have advanced computer skills including proficiency in Microsoft Office Suite, data analysis, and programming languages.
• Proficient in Microsoft Office Suite (Word, Excel, PowerPoint)

• Skilled in data analysis using tools like Excel and Python

• Familiar with programming languages such as Java and C++

• Experience with database management systems like MySQL

• Knowledge of web development technologies like HTML and CSS
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Q14. Which operating system do you know? Like SAP or any others?
Ans. 
I am familiar with multiple operating systems including SAP, Windows, and macOS.
• I have experience working with SAP, a widely used enterprise resource planning software.

• I am proficient in using Windows operating system and its various versions.

• I am also familiar with macOS and its functionalities.

• I have basic knowledge of Linux and its command line interface.
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Q1. What is your current salary?
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Q2. What is your expectation here?
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Q3. How much facilities your current organisation provided for you?
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Q4. When will you join here?
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