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Thermax Limited Shift Incharge Interview Questions and Answers

Updated 5 Feb 2024

Q1. Safety settings and which safety valve pop-up first and why?

Ans.

Safety valves are designed to prevent overpressure in a system by releasing excess pressure. The valve that pops up first is typically the one set to the lowest pressure threshold.

  • Safety valves are set at different pressure thresholds to ensure that the system does not exceed its maximum pressure capacity.

  • The safety valve that pops up first is usually the one set to the lowest pressure threshold, as it will activate before the others in case of overpressure.

  • This sequential ac...read more

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Q2. Reduce the process time and call back to early

Ans.

To reduce process time and call back early, we need to analyze the current process and identify bottlenecks.

  • Analyze the current process flow

  • Identify bottlenecks and areas of improvement

  • Implement process improvements such as automation or streamlining

  • Monitor and measure the impact of changes

  • Continuously review and improve the process

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Q3. How many types of bearing

Ans.

There are several types of bearings used in various industries.

  • There are two main categories of bearings: plain bearings and rolling bearings.

  • Rolling bearings can be further classified into ball bearings and roller bearings.

  • Ball bearings include deep groove ball bearings, angular contact ball bearings, and thrust ball bearings.

  • Roller bearings include cylindrical roller bearings, tapered roller bearings, spherical roller bearings, and needle roller bearings.

  • Other types of bear...read more

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Q4. Cooling system and working principle of cooling tower.

Ans.

Cooling towers are heat rejection devices that use water to remove heat from a process or system.

  • Cooling towers work on the principle of evaporation, where heat is transferred from the water to the air through the process of evaporation.

  • The hot water from the system is pumped to the top of the cooling tower, where it is distributed over the fill media to increase the surface area for evaporation.

  • As the water evaporates, it removes heat from the remaining water, which then flo...read more

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Q5. Water treatment of DM water and Drum water speciation.

Ans.

Water treatment of DM water and Drum water speciation involves processes to remove impurities and ensure water quality.

  • DM water treatment involves processes like reverse osmosis, ion exchange, and UV sterilization to remove impurities.

  • Drum water speciation involves analyzing the chemical composition of water in drums to ensure it meets required standards.

  • Both processes are crucial in industries like pharmaceuticals, electronics, and power plants to maintain water quality.

  • Regu...read more

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Q6. Esp charging temperature

Ans.

The charging temperature for ESP depends on the type of material being charged.

  • The charging temperature for ESP varies depending on the type of material being charged

  • For example, the charging temperature for coal is typically between 150-200°C

  • However, for biomass, the charging temperature can be as low as 50°C

  • The charging temperature should be carefully monitored to prevent damage to the ESP

  • The temperature can be adjusted based on the specific needs of the process

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Q7. MOC of superheaters coils.

Ans.

MOC of superheater coils refers to the material of construction used for the coils in a superheater.

  • Common materials of construction for superheater coils include stainless steel, carbon steel, and alloy steel.

  • The choice of MOC depends on factors such as operating temperature, pressure, and corrosive environment.

  • Regular inspection and maintenance of superheater coils are essential to ensure optimal performance and longevity.

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Interview Process at Thermax Limited Shift Incharge

based on 14 interviews
2 Interview rounds
Resume Shortlist Round
Technical Round
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