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I applied via Naukri.com and was interviewed in Jun 2021. There were 5 interview rounds.
PLCs have various types of inputs and outputs for communication and control.
PLCs have digital inputs and outputs for binary signals.
Analog inputs and outputs are used for continuous signals.
Specialized inputs and outputs include high-speed counters, pulse outputs, and communication modules.
Examples of PLC input devices are push buttons, limit switches, and sensors.
Examples of PLC output devices are motors, solenoids, a
SAP T-codes are transaction codes used in SAP systems to execute specific functions.
T-code SM01 is used to lock/unlock transactions
T-code SE11 is used to create or modify database tables
T-code MM01 is used to create a material master record
T-code VA01 is used to create a sales order
T-code FBL3N is used to display GL account line items
Why analysis of problems is important in maintenance engineering?
Identifies root cause of problems
Helps in developing effective solutions
Reduces downtime and maintenance costs
Improves equipment reliability and performance
Enables proactive maintenance approach
Examples: Failure mode and effects analysis (FMEA), Root cause analysis (RCA), Fishbone diagram
A power pack is a device that converts mechanical energy into electrical energy. Its main components include an engine, generator, and control system.
Power pack converts mechanical energy into electrical energy
Main components include engine, generator, and control system
Engine provides mechanical energy to generator
Generator converts mechanical energy into electrical energy
Control system regulates the power output
Valves are devices used to control the flow of fluids or gases. There are several types of valves used in various industries.
Gate valve
Ball valve
Butterfly valve
Globe valve
Check valve
Diaphragm valve
Needle valve
Pressure relief valve
Parallelism and perpendicularity are crucial in press machines for accurate and consistent production.
Parallelism ensures that the ram and bed of the press machine move in a straight line, preventing any deviation in the production process.
Perpendicularity ensures that the ram and bed of the press machine move at a right angle to each other, preventing any twisting or bending of the material being pressed.
Any deviation...
Press machines use hydraulic or mechanical force to shape or cut materials.
Press machines use a ram or piston to apply force to a material.
Hydraulic press machines use fluid pressure to generate force.
Mechanical press machines use a flywheel or motor to generate force.
Press machines can be used for stamping, forging, punching, and more.
Safety precautions must be taken when operating press machines to prevent accidents.
5S is a methodology for workplace organization and efficiency. There are 5 types of S's that are used in this methodology.
Sort - removing unnecessary items from the workplace
Set in order - organizing the remaining items in a logical manner
Shine - cleaning and maintaining the workplace
Standardize - creating standard procedures for maintaining the workplace
Sustain - ensuring that the 5S methodology is continuously implem
PLC program for automatic water tank fill up with indicators
Define input sensors for water level and output actuators for water fill valve
Create ladder logic to control the fill valve based on water level sensors
Add indicators to display water level and fill status
Test and debug the program to ensure proper functionality
Sensors are devices that detect and respond to physical stimuli.
There are various types of sensors such as temperature sensors, pressure sensors, proximity sensors, motion sensors, etc.
Some examples of sensors commonly used in maintenance include vibration sensors, acoustic sensors, and thermal imaging sensors.
Sensors can be used to monitor equipment performance, detect faults, and predict maintenance needs.
Advancement...
MTBF and MTTR are two important metrics used in maintenance engineering.
MTBF stands for Mean Time Between Failures and is a measure of reliability.
MTTR stands for Mean Time To Repair and is a measure of maintainability.
MTBF = Total uptime / Number of failures
MTTR = Total downtime / Number of repairs
MTBF and MTTR are used to evaluate and improve maintenance processes.
Top trending discussions
posted on 24 Feb 2025
I was interviewed in Jan 2025.
Star delta starter is a type of reduced voltage starter used for starting high power motors.
Consists of two contactors - one for star connection and one for delta connection
Reduces starting current and torque to prevent damage to motor windings
Commonly used for motors with high starting current requirements, such as induction motors
Hysteresis loss can be calculated using the area enclosed by the hysteresis loop on a B-H curve.
Calculate the area enclosed by the hysteresis loop on a B-H curve
Use the formula: Hysteresis Loss = ∮B.dH
Consider the material's properties and operating conditions for accurate calculation
Skin effect is the tendency of alternating current to flow near the surface of a conductor, due to self-inductance.
Skin effect is more prominent at higher frequencies.
It causes the effective resistance of the conductor to increase.
Skin effect can be reduced by using hollow conductors or by using stranded conductors.
Example: Skin effect is a common phenomenon in high-frequency transmission lines.
Fluorescent effect is the emission of light by a substance that has absorbed light or other electromagnetic radiation.
Fluorescent effect occurs when a substance absorbs light at a specific wavelength and then re-emits light at a longer wavelength.
Common examples include fluorescent light bulbs, glow-in-the-dark materials, and certain minerals that glow under UV light.
Fluorescent materials can be used in various applica...
In a parallel circuit, components are connected in separate branches, allowing current to flow through multiple paths. In a series circuit, components are connected in a single path, where current flows through each component in sequence.
Parallel circuit allows current to flow through multiple paths, while series circuit has only one path for current.
In a parallel circuit, voltage across each component is the same, whi...
posted on 15 Jul 2024
posted on 24 Dec 2023
posted on 22 Apr 2022
I applied via Campus Placement and was interviewed in Mar 2022. There were 4 interview rounds.
Caliper and gauge are precision measuring tools used in mechanical maintenance.
Caliper is used to measure the distance between two opposite sides of an object, while gauge is used to measure the thickness or diameter of an object.
Caliper can be either digital or manual, and is commonly used to measure the dimensions of machine parts.
Gauge can be a dial gauge, thickness gauge, or bore gauge, and is used to ensure that m...
posted on 9 Feb 2022
posted on 24 Feb 2025
I was interviewed in Jan 2025.
Star delta starter is a type of reduced voltage starter used for starting high power motors.
Consists of two contactors - one for star connection and one for delta connection
Reduces starting current and torque to prevent damage to motor windings
Commonly used for motors with high starting current requirements, such as induction motors
Hysteresis loss can be calculated using the area enclosed by the hysteresis loop on a B-H curve.
Calculate the area enclosed by the hysteresis loop on a B-H curve
Use the formula: Hysteresis Loss = ∮B.dH
Consider the material's properties and operating conditions for accurate calculation
Skin effect is the tendency of alternating current to flow near the surface of a conductor, due to self-inductance.
Skin effect is more prominent at higher frequencies.
It causes the effective resistance of the conductor to increase.
Skin effect can be reduced by using hollow conductors or by using stranded conductors.
Example: Skin effect is a common phenomenon in high-frequency transmission lines.
Fluorescent effect is the emission of light by a substance that has absorbed light or other electromagnetic radiation.
Fluorescent effect occurs when a substance absorbs light at a specific wavelength and then re-emits light at a longer wavelength.
Common examples include fluorescent light bulbs, glow-in-the-dark materials, and certain minerals that glow under UV light.
Fluorescent materials can be used in various applica...
In a parallel circuit, components are connected in separate branches, allowing current to flow through multiple paths. In a series circuit, components are connected in a single path, where current flows through each component in sequence.
Parallel circuit allows current to flow through multiple paths, while series circuit has only one path for current.
In a parallel circuit, voltage across each component is the same, whi...
posted on 22 Apr 2022
I applied via Campus Placement and was interviewed in Mar 2022. There were 4 interview rounds.
Caliper and gauge are precision measuring tools used in mechanical maintenance.
Caliper is used to measure the distance between two opposite sides of an object, while gauge is used to measure the thickness or diameter of an object.
Caliper can be digital or manual, and can measure both inside and outside dimensions.
Gauge can be dial or digital, and can measure various parameters such as thread pitch, bore diameter, and t...
My biggest weakness is my perfectionism.
I tend to spend too much time on tasks to ensure they are done perfectly.
I sometimes struggle with prioritizing tasks because I want to give equal attention to all of them.
I can be overly critical of my own work and have difficulty accepting less than perfect results.
posted on 9 May 2021
I applied via Recruitment Consultant and was interviewed in Apr 2021. There were 5 interview rounds.
posted on 28 Jun 2021
I applied via Naukri.com and was interviewed before Jun 2020. There were 2 interview rounds.
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