SEW Eurodrive india Production Interview Questions and Answers

Q1. My work experience, included machine type.
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Q2. How many year of experience.
Ans. 
I have 5 years of experience in production engineering.
• I have worked in the production engineering field for 5 years.

• My experience includes optimizing production processes and improving efficiency.

• I have successfully implemented cost-saving measures in previous roles.

• I have a strong understanding of manufacturing principles and technologies.

• I have experience working with cross-functional teams to achieve production goa
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Q1. Question regarding machine shop.
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Q2. CNC & VMC programming.
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Q1. How to handle the manpower .
Ans. 
Manpower can be effectively handled by proper planning, communication, training, and motivation.
• Develop a clear organizational structure and job roles

• Communicate effectively with the team to ensure understanding of goals and expectations

• Provide necessary training and resources for skill development

• Motivate and reward employees for their hard work and achievements

• Regularly evaluate performance and provide feedback for i
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Q2. Expectation of salary amount.
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Salary expectations are based on industry standards, experience, and location.
• Research industry standards for Production Engineers in your area

• Consider your level of experience and skills

• Factor in the cost of living in the location of the job

• Be prepared to negotiate based on benefits and perks offered

• Provide a range rather than a specific number
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Q1. Tell Somthing about yourself
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Experienced production supervisor with a strong background in managing teams and optimizing processes.
• Over 5 years of experience in supervising production lines

• Skilled in implementing lean manufacturing principles to improve efficiency

• Proven track record of meeting production targets and deadlines

• Excellent communication and leadership skills

• Certified in Six Sigma for process improvement
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Q2. What is tolerance
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Tolerance refers to the acceptable range of variation in a process or product without affecting its quality.
• Tolerance is the maximum allowable deviation from a specified dimension or value.

• It ensures that products meet quality standards even with minor variations.

• For example, in manufacturing, a part may have a tolerance of +/- 0.1mm for its dimensions.

• Tolerance can also refer to the ability to withstand or endure some
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Q3. Are you able to work,Where temp is high
Ans. 
Yes, I am able to work in high temperatures.
• I have experience working in environments with high temperatures.

• I am physically fit and able to handle the heat.

• I am aware of the necessary precautions to take in high temperature conditions.

• I am comfortable wearing appropriate protective gear in hot conditions.
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Q1. CNC machine nomniculture
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Q2. Parts defects
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English, maths and puzzles basic preparation.
Question
Add four work before work,guard to make meaningful word

Technical skills about maching process

Q1. Cnc programing ,setting, quality
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About presonal detail.

Q1. If plan vs actual is 97% then what is your performance rate
Ans. 
Performance rate is 97%
• Performance rate = 100% - (100% - 97%) = 3%

• Performance rate = 3%

• This means the actual performance is 3% below the planned performance
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Q2. How to control your inhouse rework
Ans. 
Implement strict quality control measures, identify root causes of rework, provide training to employees, and continuously monitor and improve processes.
• Implement strict quality control measures to catch errors early on

• Identify root causes of rework to address underlying issues

• Provide training to employees to improve skills and reduce errors

• Continuously monitor and improve processes to prevent rework

• Utilize data analys
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Q3. How you improve your productivity rate
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I improve my productivity rate by setting clear goals, prioritizing tasks, utilizing time management techniques, and continuously seeking ways to streamline processes.
• Setting clear goals to stay focused and motivated

• Prioritizing tasks based on importance and deadlines

• Utilizing time management techniques such as the Pomodoro technique or Eisenhower matrix

• Seeking ways to streamline processes through automation or optimiz...read more
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Q4. How you decrease labor cost
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Labor cost can be decreased by implementing automation, optimizing processes, outsourcing non-core tasks, and cross-training employees.
• Implement automation to reduce manual labor requirements

• Optimize processes to increase efficiency and reduce labor hours

• Outsource non-core tasks to lower cost regions or specialized vendors

• Cross-train employees to handle multiple roles and tasks effectively
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Q5. How you reduce change over frequency
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To reduce change over frequency, implement standardized work procedures, improve equipment reliability, optimize scheduling, and minimize setup times.
• Implement standardized work procedures to ensure consistency and efficiency during changeovers

• Improve equipment reliability to reduce downtime and increase productivity

• Optimize scheduling to minimize changeover frequency and maximize production time

• Minimize setup times by...read more
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Q6. What is your DWM
Ans. 
DWM stands for Daily Work Management, which involves planning, organizing, and executing daily tasks to ensure efficient production operations.
• DWM involves creating daily schedules for production activities

• It includes assigning tasks to team members and monitoring progress

• Regularly updating and adjusting plans based on production needs

• Examples: setting up daily production targets, coordinating with different department
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Q7. How to you improve your team
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Q8. If availabilty is x then what is your performance
Ans. 
Performance is dependent on various factors, not just availability.
• Performance is influenced by factors such as skill level, experience, resources, and support.

• Availability is just one aspect that can impact performance, but it is not the sole determinant.

• For example, even if availability is high, performance may still be low if other factors are not optimal.
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Q9. How to resolve customer complaint
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Listen to the complaint, empathize with the customer, investigate the issue, offer a solution, follow up to ensure satisfaction.
• Listen actively to the customer's complaint without interrupting

• Empathize with the customer and acknowledge their frustration

• Investigate the issue to understand the root cause

• Offer a solution that addresses the customer's concerns

• Follow up with the customer to ensure their satisfaction with th
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Q10. How to manage if abnormal condition will happened
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To manage abnormal conditions, prioritize safety, assess the situation, take corrective actions, and communicate effectively.
• Prioritize safety of personnel and equipment

• Assess the situation to understand the root cause

• Take corrective actions promptly to mitigate the abnormal condition

• Communicate effectively with team members and stakeholders

• Implement preventive measures to avoid recurrence
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Q1. About tell me your self, DWM, Process knowledge
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Q1. TPM, DWM, Best Kaizen, Technical ability
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Q1. Tell me about yourself.
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Q2. What is gemba, power press, type of tool in power press, stamping process
Ans. 
Gemba is a Japanese term for 'the real place', power press is a machine used for stamping metal, tools used in power press include dies and punches, stamping process involves shaping metal by pressing it between dies.
• Gemba is a Japanese term meaning 'the real place' or 'the actual place where work is done'

• Power press is a machine used in metalworking to shape or cut metal using dies and punches

• Tools used in power press...read more
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