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Sekisui Dljm Molding

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10+ Elysium Labs Interview Questions and Answers

Updated 17 Jan 2025

Q1. Describe PPE kit And Why we Use while Working on Machine

Ans.

PPE kit is a set of protective equipment worn to minimize exposure to hazards while working on machines.

  • PPE kit includes items like gloves, goggles, helmets, masks, and coveralls.

  • It is used to protect the wearer from physical, electrical, chemical, and biological hazards.

  • PPE kit is essential to prevent injuries, illnesses, and accidents in the workplace.

  • For example, wearing gloves can protect hands from cuts and burns while working with machinery.

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Q2. Knowledge of Defects & How it Contol ?

Ans.

Defects in engineering refer to imperfections or flaws in materials or structures. Controlling defects involves identifying, analyzing, and implementing measures to prevent or minimize them.

  • Identify different types of defects such as cracks, voids, inclusions, and porosity.

  • Use non-destructive testing methods like ultrasonic testing, radiography, and magnetic particle inspection to detect defects.

  • Implement quality control measures during manufacturing processes to prevent defe...read more

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Q3. Troubleshooting in injection molding Machine?

Ans.

Troubleshooting in injection molding machine involves identifying and resolving issues to ensure smooth operation.

  • Check for any blockages in the machine's nozzle or mold

  • Inspect the temperature settings to ensure they are correct for the material being used

  • Verify that the injection pressure and speed are set appropriately

  • Examine the cooling system to ensure it is functioning properly

  • Monitor the cycle time and adjust as needed for optimal production

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Q4. How You Investigate Accident?

Ans.

I investigate accidents by collecting evidence, interviewing witnesses, analyzing data, and reconstructing the events.

  • Collect evidence from the accident scene

  • Interview witnesses to gather information

  • Analyze data such as CCTV footage or vehicle black box recordings

  • Reconstruct the events leading up to the accident

  • Consult with experts if needed, such as accident reconstruction specialists

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Q5. What process of HRTC in a Mould

Ans.

HRTC (Hot Runner Temperature Controller) is a system used in moulds to control the temperature of the hot runner system.

  • HRTC helps in maintaining consistent temperature in the hot runner system of the mould.

  • It ensures proper flow of molten material and prevents premature solidification.

  • HRTC can be programmed to adjust temperature settings based on the specific requirements of the mould and material being used.

  • Examples of HRTC brands include Mold-Masters, Husky, and Yudo.

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Q6. Do you know about Pareto analysis

Ans.

Pareto analysis is a problem-solving technique that prioritizes the most important issues to address.

  • It is based on the Pareto principle, which states that 80% of the effects come from 20% of the causes.

  • It involves identifying and ranking the issues based on their frequency and impact.

  • The top 20% of the issues are then addressed first, as they are responsible for the majority of the problems.

  • It is commonly used in quality control and process improvement.

  • For example, a company...read more

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Q7. What is the Set-up valve Pin

Ans.

The set-up valve pin is a tool used in the set-up process of machinery to ensure proper alignment and positioning.

  • The set-up valve pin is a precision tool used to align components during the set-up process.

  • It is typically made of hardened steel to withstand wear and tear.

  • The set-up valve pin is inserted into designated holes or slots to ensure accurate positioning of parts.

  • It helps in maintaining the correct alignment of components for optimal performance.

  • Examples include usi...read more

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Q8. What do you mean by Injection Molding Process

Ans.

Injection molding process is a manufacturing technique used to produce parts by injecting molten material into a mold.

  • Molten material is injected into a mold cavity

  • The material cools and solidifies to form the desired shape

  • Commonly used for producing plastic parts in large quantities

  • Used in various industries such as automotive, electronics, and medical devices

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Q9. Do you know about 7QC tool

Ans.

7QC tools are a set of basic quality control tools used to identify and solve quality problems.

  • The tools include: Pareto chart, cause-and-effect diagram, check sheet, control chart, histogram, scatter diagram, and flowchart.

  • They are used to analyze data and identify the root cause of quality problems.

  • The tools are commonly used in Six Sigma and Lean methodologies.

  • For example, a Pareto chart can be used to identify the most common defects in a manufacturing process.

  • Another exa...read more

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Q10. How Many Gate in Mould

Ans.

The number of gates in a mould depends on the design and size of the mould, typically ranging from 1 to 16 or more.

  • Number of gates in a mould can vary based on the complexity of the part being produced.

  • Common numbers of gates include 1, 2, 4, 8, or 16.

  • More gates may be used for larger parts or to ensure even distribution of material.

  • The location of gates is important for proper filling and cooling of the mould.

  • Gate design can impact part quality and production efficiency.

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Q11. How to Polish in Tool

Ans.

Polishing in tool involves using abrasive materials to remove imperfections and create a smooth surface.

  • Start by selecting the appropriate abrasive material for the type of tool and desired finish

  • Secure the tool in a vice or clamp to prevent movement during polishing

  • Apply the abrasive material to the tool surface using a polishing wheel or by hand

  • Use a consistent pressure and motion to ensure even polishing

  • Inspect the tool regularly to check progress and make adjustments as n...read more

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Q12. Wht wht the change point from here to there

Ans.

I'm sorry, but the question is not clear and seems incomplete.

  • The question lacks context and clarity.

  • It is difficult to provide an answer without more information.

  • Please provide more details or rephrase the question.

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Q13. Which type oil use in MTC

Ans.

The question is unclear and lacks context. MTC could refer to multiple things.

  • More information is needed to answer the question accurately.

  • MTC could refer to a company, a machine, or a type of vehicle.

  • The type of oil used would depend on the specific application and manufacturer's recommendations.

  • Without additional context, it is impossible to provide a definitive answer.

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Q14. How to handling manpower

Ans.

Manpower can be handled by effective communication, delegation, training, and motivation.

  • Communicate clear expectations and goals

  • Delegate tasks based on strengths and skills

  • Provide training and development opportunities

  • Motivate through recognition and rewards

  • Address performance issues promptly and constructively

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Q15. Explain MSA in own word

Ans.

MSA stands for Measurement System Analysis. It is a statistical method used to determine the accuracy and precision of a measurement system.

  • MSA helps to identify the sources of variation in a measurement system

  • It involves analyzing the data collected from the measurement system to determine its capability

  • MSA is used to ensure that the measurement system is reliable and can produce accurate results

  • Examples of measurement systems include scales, thermometers, and gauges

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Q16. Machining working procedure and processes

Ans.

Machining working procedure and processes involve cutting, shaping, and finishing materials to create a desired product.

  • Machining involves removing material from a workpiece using cutting tools.

  • Common machining processes include turning, milling, drilling, and grinding.

  • Precision is crucial in machining to ensure accurate dimensions and surface finish.

  • CNC machines are commonly used in modern machining operations for increased automation and accuracy.

  • Coolants and lubricants are...read more

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