Sekisui Dljm Molding
10+ Elysium Labs Interview Questions and Answers
Q1. Describe PPE kit And Why we Use while Working on Machine
PPE kit is a set of protective equipment worn to minimize exposure to hazards while working on machines.
PPE kit includes items like gloves, goggles, helmets, masks, and coveralls.
It is used to protect the wearer from physical, electrical, chemical, and biological hazards.
PPE kit is essential to prevent injuries, illnesses, and accidents in the workplace.
For example, wearing gloves can protect hands from cuts and burns while working with machinery.
Q2. Knowledge of Defects & How it Contol ?
Defects in engineering refer to imperfections or flaws in materials or structures. Controlling defects involves identifying, analyzing, and implementing measures to prevent or minimize them.
Identify different types of defects such as cracks, voids, inclusions, and porosity.
Use non-destructive testing methods like ultrasonic testing, radiography, and magnetic particle inspection to detect defects.
Implement quality control measures during manufacturing processes to prevent defe...read more
Q3. Troubleshooting in injection molding Machine?
Troubleshooting in injection molding machine involves identifying and resolving issues to ensure smooth operation.
Check for any blockages in the machine's nozzle or mold
Inspect the temperature settings to ensure they are correct for the material being used
Verify that the injection pressure and speed are set appropriately
Examine the cooling system to ensure it is functioning properly
Monitor the cycle time and adjust as needed for optimal production
Q4. How You Investigate Accident?
I investigate accidents by collecting evidence, interviewing witnesses, analyzing data, and reconstructing the events.
Collect evidence from the accident scene
Interview witnesses to gather information
Analyze data such as CCTV footage or vehicle black box recordings
Reconstruct the events leading up to the accident
Consult with experts if needed, such as accident reconstruction specialists
Q5. What process of HRTC in a Mould
HRTC (Hot Runner Temperature Controller) is a system used in moulds to control the temperature of the hot runner system.
HRTC helps in maintaining consistent temperature in the hot runner system of the mould.
It ensures proper flow of molten material and prevents premature solidification.
HRTC can be programmed to adjust temperature settings based on the specific requirements of the mould and material being used.
Examples of HRTC brands include Mold-Masters, Husky, and Yudo.
Q6. Do you know about Pareto analysis
Pareto analysis is a problem-solving technique that prioritizes the most important issues to address.
It is based on the Pareto principle, which states that 80% of the effects come from 20% of the causes.
It involves identifying and ranking the issues based on their frequency and impact.
The top 20% of the issues are then addressed first, as they are responsible for the majority of the problems.
It is commonly used in quality control and process improvement.
For example, a company...read more
Q7. What is the Set-up valve Pin
The set-up valve pin is a tool used in the set-up process of machinery to ensure proper alignment and positioning.
The set-up valve pin is a precision tool used to align components during the set-up process.
It is typically made of hardened steel to withstand wear and tear.
The set-up valve pin is inserted into designated holes or slots to ensure accurate positioning of parts.
It helps in maintaining the correct alignment of components for optimal performance.
Examples include usi...read more
Q8. What do you mean by Injection Molding Process
Injection molding process is a manufacturing technique used to produce parts by injecting molten material into a mold.
Molten material is injected into a mold cavity
The material cools and solidifies to form the desired shape
Commonly used for producing plastic parts in large quantities
Used in various industries such as automotive, electronics, and medical devices
Q9. Do you know about 7QC tool
7QC tools are a set of basic quality control tools used to identify and solve quality problems.
The tools include: Pareto chart, cause-and-effect diagram, check sheet, control chart, histogram, scatter diagram, and flowchart.
They are used to analyze data and identify the root cause of quality problems.
The tools are commonly used in Six Sigma and Lean methodologies.
For example, a Pareto chart can be used to identify the most common defects in a manufacturing process.
Another exa...read more
Q10. How Many Gate in Mould
The number of gates in a mould depends on the design and size of the mould, typically ranging from 1 to 16 or more.
Number of gates in a mould can vary based on the complexity of the part being produced.
Common numbers of gates include 1, 2, 4, 8, or 16.
More gates may be used for larger parts or to ensure even distribution of material.
The location of gates is important for proper filling and cooling of the mould.
Gate design can impact part quality and production efficiency.
Q11. How to Polish in Tool
Polishing in tool involves using abrasive materials to remove imperfections and create a smooth surface.
Start by selecting the appropriate abrasive material for the type of tool and desired finish
Secure the tool in a vice or clamp to prevent movement during polishing
Apply the abrasive material to the tool surface using a polishing wheel or by hand
Use a consistent pressure and motion to ensure even polishing
Inspect the tool regularly to check progress and make adjustments as n...read more
Q12. Wht wht the change point from here to there
I'm sorry, but the question is not clear and seems incomplete.
The question lacks context and clarity.
It is difficult to provide an answer without more information.
Please provide more details or rephrase the question.
Q13. Which type oil use in MTC
The question is unclear and lacks context. MTC could refer to multiple things.
More information is needed to answer the question accurately.
MTC could refer to a company, a machine, or a type of vehicle.
The type of oil used would depend on the specific application and manufacturer's recommendations.
Without additional context, it is impossible to provide a definitive answer.
Q14. How to handling manpower
Manpower can be handled by effective communication, delegation, training, and motivation.
Communicate clear expectations and goals
Delegate tasks based on strengths and skills
Provide training and development opportunities
Motivate through recognition and rewards
Address performance issues promptly and constructively
Q15. Explain MSA in own word
MSA stands for Measurement System Analysis. It is a statistical method used to determine the accuracy and precision of a measurement system.
MSA helps to identify the sources of variation in a measurement system
It involves analyzing the data collected from the measurement system to determine its capability
MSA is used to ensure that the measurement system is reliable and can produce accurate results
Examples of measurement systems include scales, thermometers, and gauges
Q16. Machining working procedure and processes
Machining working procedure and processes involve cutting, shaping, and finishing materials to create a desired product.
Machining involves removing material from a workpiece using cutting tools.
Common machining processes include turning, milling, drilling, and grinding.
Precision is crucial in machining to ensure accurate dimensions and surface finish.
CNC machines are commonly used in modern machining operations for increased automation and accuracy.
Coolants and lubricants are...read more
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