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I applied via Naukri.com and was interviewed before Mar 2023. There were 3 interview rounds.
The key role in supplier quality is to ensure that suppliers meet the required standards and specifications to deliver high-quality products or services.
Establishing and maintaining supplier quality standards
Conducting supplier audits and assessments
Implementing corrective actions for non-conforming products or services
Collaborating with suppliers to improve quality processes
Monitoring supplier performance and providin
The process flow in plating process involves cleaning, rinsing, activating, plating, rinsing, and drying.
Cleaning: Parts are cleaned to remove any dirt, oil, or contaminants.
Rinsing: Parts are rinsed to remove any cleaning agents or residues.
Activating: Parts are activated to prepare the surface for plating.
Plating: Parts are plated with the desired metal.
Rinsing: Parts are rinsed again to remove any plating chemicals.
...
I handle supplier quality issues by identifying root causes, implementing corrective actions, and monitoring performance.
Identify the root cause of the quality issue
Implement corrective actions with the supplier
Monitor supplier performance to ensure issue resolution
Establish clear communication channels with suppliers
Regularly audit supplier quality processes
Issue resolution steps involve identifying the problem, analyzing root cause, developing solutions, implementing corrective actions, and monitoring effectiveness.
Identify the problem by gathering information and data
Analyze the root cause of the issue to understand why it occurred
Develop solutions or corrective actions to address the problem
Implement the chosen solution and monitor its effectiveness
Document the entire
Steps of analysis in DMAIC include Define, Measure, Analyze, Improve, and Control.
Define the problem or opportunity for improvement
Measure current processes and collect data
Analyze the data to identify root causes of issues
Improve processes based on analysis findings
Control and sustain improvements over time
FMEA stands for Failure Mode and Effects Analysis, a systematic method for identifying and preventing potential failures in a process or product.
FMEA is a proactive risk assessment tool used to identify and prioritize potential failure modes in a process or product.
It involves analyzing the potential effects of each failure mode, the likelihood of their occurrence, and the ability to detect and prevent them.
FMEA helps ...
RPN stands for Risk Priority Number in FMEA, used to prioritize potential failure modes based on severity, occurrence, and detection.
RPN is calculated by multiplying severity, occurrence, and detection ratings for each potential failure mode.
It helps prioritize which failure modes to address first based on their potential impact.
For example, a failure mode with a high severity, high occurrence, and low detection rating...
To improve severity in FMEA, focus on identifying and addressing high-risk failure modes.
Conduct a thorough risk assessment to prioritize high-severity failure modes
Implement controls to reduce the severity of high-risk failure modes
Ensure that corrective actions are effective in reducing severity
Regularly review and update the FMEA to capture new risks and improvements
Involve cross-functional teams in the FMEA process
To improve occurrence, focus on root cause analysis, implementing corrective actions, and continuous monitoring.
Conduct thorough root cause analysis to identify the underlying issues leading to occurrences.
Implement corrective actions based on the findings of the root cause analysis to prevent reoccurrence.
Establish a robust monitoring system to track the effectiveness of the corrective actions and identify any new occ...
The key steps of PPAP include submission of documents, review by customer, and approval for production.
Submission of documents such as control plans, FMEAs, and measurement system analysis
Review of documents by customer to ensure all requirements are met
Approval for production once all documents are accepted
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Rating in categories
Deputy Manager
1.3k
salaries
| ₹5 L/yr - ₹14.3 L/yr |
Manager
717
salaries
| ₹5.8 L/yr - ₹18.1 L/yr |
Senior Manager
670
salaries
| ₹8.5 L/yr - ₹31 L/yr |
Assistant Manager
324
salaries
| ₹3.8 L/yr - ₹11 L/yr |
Deputy General Manager
312
salaries
| ₹17.9 L/yr - ₹41 L/yr |
Siemens
ABB
Honeywell Automation
Emerson Electric Co.