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RHI Magnesita

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10+ Sustainiam Interview Questions and Answers

Updated 30 Dec 2024

Q1. Can you explain how to read a hydraulic circuit and describe its various parts along with their functions?

Ans.

A hydraulic circuit consists of various components like pumps, valves, cylinders, and hoses that work together to control the flow of hydraulic fluid.

  • Hydraulic pump: generates the flow of hydraulic fluid

  • Valves: control the direction and pressure of the fluid

  • Cylinders: convert fluid power into mechanical power

  • Hoses: transport the fluid between components

  • Reservoir: stores the hydraulic fluid

  • Filters: remove contaminants from the fluid

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Q2. What is the difference between a servo valve and a proportional valve?

Ans.

A servo valve is used for precise control of flow rate, while a proportional valve is used for controlling the flow rate proportionally to the input signal.

  • Servo valves are typically used in applications where precise control of flow rate is required, such as in aerospace or industrial automation.

  • Proportional valves are used to control the flow rate proportionally to the input signal, making them suitable for applications like hydraulic systems in construction equipment.

  • Servo...read more

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Q3. What are MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failures)?

Ans.

MTTR is the average time taken to repair a failed system, while MTBF is the average time between failures.

  • MTTR measures how quickly a system can be restored after a failure

  • MTBF measures the average time a system operates before experiencing a failure

  • MTTR = Total downtime / Number of failures

  • MTBF = Total uptime / Number of failures

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Q4. What is the procedure for opening a CNC machine ball screw assembly?

Ans.

To open a CNC machine ball screw assembly, follow these steps:

  • Start by removing the protective covers from the ball screw assembly

  • Use the appropriate tools to loosen and remove the fasteners securing the ball screw assembly

  • Carefully lift the ball screw assembly out of the machine, taking care not to damage the components

  • Inspect the ball screw assembly for any signs of wear or damage

  • Clean the ball screw assembly and surrounding area before reassembly

  • Follow the manufacturer's g...read more

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Q5. What is the difference between a flow control valve and a relief valve?

Ans.

Flow control valve regulates the flow rate of a fluid, while relief valve protects equipment from overpressure by releasing excess fluid.

  • Flow control valve is used to regulate the flow rate of a fluid in a system.

  • Relief valve is designed to protect equipment from overpressure by releasing excess fluid to prevent damage.

  • Flow control valve is typically used to control the speed of hydraulic cylinders or motors.

  • Relief valve is commonly found in systems where pressure buildup cou...read more

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Q6. What is the working principle of a hydraulic press?

Ans.

Hydraulic press works on the principle of Pascal's law, which states that a change in pressure applied to an enclosed fluid is transmitted undiminished to all portions of the fluid and to the walls of its container.

  • Hydraulic press uses a hydraulic cylinder to generate a compressive force.

  • When a force is applied to the small piston, it creates pressure in the enclosed fluid.

  • This pressure is transmitted through the fluid to the larger piston, resulting in a larger force being e...read more

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Q7. What is the step-by-step process for opening a profil valve?

Ans.

The step-by-step process for opening a profil valve involves several key actions.

  • Ensure the valve is in the closed position before starting.

  • Locate the valve handle or actuator.

  • Turn the valve handle or actuator counterclockwise to open the valve.

  • Monitor the pressure or flow rate to ensure proper operation.

  • Close the valve by turning the handle or actuator clockwise when finished.

  • Perform any necessary maintenance or inspections after use.

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Q8. How should preventive maintenance be planned on a daily basis?

Ans.

Preventive maintenance should be planned based on equipment criticality, historical data, manufacturer recommendations, and available resources.

  • Identify critical equipment that needs regular maintenance to prevent breakdowns.

  • Refer to historical data to determine common issues and plan preventive measures accordingly.

  • Follow manufacturer recommendations for maintenance schedules and procedures.

  • Allocate resources such as manpower, tools, and spare parts for daily maintenance tas...read more

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Q9. What is a servo valve, and how does it work?

Ans.

A servo valve is a type of valve used in hydraulic systems to control the flow of fluid by varying the size of the flow passage.

  • Servo valves are used in applications where precise control of fluid flow is required, such as in aircraft control systems.

  • They work by using an electrical signal to move a spool inside the valve, which in turn adjusts the size of the flow passage.

  • The movement of the spool is proportional to the input signal, allowing for precise control of the fluid...read more

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Q10. How to improve new vendor, reduction of material cost

Ans.

To improve new vendor and reduce material cost, focus on negotiation, quality control, and exploring alternative suppliers.

  • Negotiate better pricing and terms with new vendors

  • Implement quality control measures to ensure materials meet standards

  • Explore alternative suppliers for better pricing and quality

  • Consolidate purchases to leverage volume discounts

  • Regularly review and benchmark prices to ensure competitiveness

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Q11. what do you know about hardening

Ans.

Hardening is the process of making something harder or more resistant to damage.

  • Hardening can refer to physical processes like heat treatment of metals to increase their strength and durability.

  • In cybersecurity, hardening involves securing a system by reducing its attack surface and implementing security measures.

  • Hardening can also refer to toughening oneself mentally or emotionally to withstand challenges.

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Q12. 1 micron for mm esqual

Ans.

1 micron is equal to 0.001 mm

  • 1 micron = 0.001 mm

  • Micron is a unit of length measurement, commonly used in machining and manufacturing processes

  • Converting between microns and millimeters is important for precision work on a lathe machine

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Q13. what are tolerances

Ans.

Tolerances refer to the acceptable range of variation in a measurement or dimension.

  • Tolerances ensure that a product or part will function properly within specified limits

  • They are often specified as a plus/minus value around a target dimension

  • For example, a part may have a tolerance of +/- 0.1mm for its length

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