RHI Magnesita
10+ Sustainiam Interview Questions and Answers
Q1. Can you explain how to read a hydraulic circuit and describe its various parts along with their functions?
A hydraulic circuit consists of various components like pumps, valves, cylinders, and hoses that work together to control the flow of hydraulic fluid.
Hydraulic pump: generates the flow of hydraulic fluid
Valves: control the direction and pressure of the fluid
Cylinders: convert fluid power into mechanical power
Hoses: transport the fluid between components
Reservoir: stores the hydraulic fluid
Filters: remove contaminants from the fluid
Q2. What is the difference between a servo valve and a proportional valve?
A servo valve is used for precise control of flow rate, while a proportional valve is used for controlling the flow rate proportionally to the input signal.
Servo valves are typically used in applications where precise control of flow rate is required, such as in aerospace or industrial automation.
Proportional valves are used to control the flow rate proportionally to the input signal, making them suitable for applications like hydraulic systems in construction equipment.
Servo...read more
Q3. What are MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failures)?
MTTR is the average time taken to repair a failed system, while MTBF is the average time between failures.
MTTR measures how quickly a system can be restored after a failure
MTBF measures the average time a system operates before experiencing a failure
MTTR = Total downtime / Number of failures
MTBF = Total uptime / Number of failures
Q4. What is the procedure for opening a CNC machine ball screw assembly?
To open a CNC machine ball screw assembly, follow these steps:
Start by removing the protective covers from the ball screw assembly
Use the appropriate tools to loosen and remove the fasteners securing the ball screw assembly
Carefully lift the ball screw assembly out of the machine, taking care not to damage the components
Inspect the ball screw assembly for any signs of wear or damage
Clean the ball screw assembly and surrounding area before reassembly
Follow the manufacturer's g...read more
Q5. What is the difference between a flow control valve and a relief valve?
Flow control valve regulates the flow rate of a fluid, while relief valve protects equipment from overpressure by releasing excess fluid.
Flow control valve is used to regulate the flow rate of a fluid in a system.
Relief valve is designed to protect equipment from overpressure by releasing excess fluid to prevent damage.
Flow control valve is typically used to control the speed of hydraulic cylinders or motors.
Relief valve is commonly found in systems where pressure buildup cou...read more
Q6. What is the working principle of a hydraulic press?
Hydraulic press works on the principle of Pascal's law, which states that a change in pressure applied to an enclosed fluid is transmitted undiminished to all portions of the fluid and to the walls of its container.
Hydraulic press uses a hydraulic cylinder to generate a compressive force.
When a force is applied to the small piston, it creates pressure in the enclosed fluid.
This pressure is transmitted through the fluid to the larger piston, resulting in a larger force being e...read more
Q7. What is the step-by-step process for opening a profil valve?
The step-by-step process for opening a profil valve involves several key actions.
Ensure the valve is in the closed position before starting.
Locate the valve handle or actuator.
Turn the valve handle or actuator counterclockwise to open the valve.
Monitor the pressure or flow rate to ensure proper operation.
Close the valve by turning the handle or actuator clockwise when finished.
Perform any necessary maintenance or inspections after use.
Q8. How should preventive maintenance be planned on a daily basis?
Preventive maintenance should be planned based on equipment criticality, historical data, manufacturer recommendations, and available resources.
Identify critical equipment that needs regular maintenance to prevent breakdowns.
Refer to historical data to determine common issues and plan preventive measures accordingly.
Follow manufacturer recommendations for maintenance schedules and procedures.
Allocate resources such as manpower, tools, and spare parts for daily maintenance tas...read more
Q9. What is a servo valve, and how does it work?
A servo valve is a type of valve used in hydraulic systems to control the flow of fluid by varying the size of the flow passage.
Servo valves are used in applications where precise control of fluid flow is required, such as in aircraft control systems.
They work by using an electrical signal to move a spool inside the valve, which in turn adjusts the size of the flow passage.
The movement of the spool is proportional to the input signal, allowing for precise control of the fluid...read more
Q10. How to improve new vendor, reduction of material cost
To improve new vendor and reduce material cost, focus on negotiation, quality control, and exploring alternative suppliers.
Negotiate better pricing and terms with new vendors
Implement quality control measures to ensure materials meet standards
Explore alternative suppliers for better pricing and quality
Consolidate purchases to leverage volume discounts
Regularly review and benchmark prices to ensure competitiveness
Q11. what do you know about hardening
Hardening is the process of making something harder or more resistant to damage.
Hardening can refer to physical processes like heat treatment of metals to increase their strength and durability.
In cybersecurity, hardening involves securing a system by reducing its attack surface and implementing security measures.
Hardening can also refer to toughening oneself mentally or emotionally to withstand challenges.
Q12. 1 micron for mm esqual
1 micron is equal to 0.001 mm
1 micron = 0.001 mm
Micron is a unit of length measurement, commonly used in machining and manufacturing processes
Converting between microns and millimeters is important for precision work on a lathe machine
Q13. what are tolerances
Tolerances refer to the acceptable range of variation in a measurement or dimension.
Tolerances ensure that a product or part will function properly within specified limits
They are often specified as a plus/minus value around a target dimension
For example, a part may have a tolerance of +/- 0.1mm for its length
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