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Plasma welding uses a high-temperature ionized gas to melt and join metals together.
Plasma welding involves creating an electrical arc between the workpiece and the electrode, ionizing the gas to form plasma.
The high temperature of the plasma melts the metals being welded together.
Plasma welding is commonly used for precision welding of thin materials or in applications where a high level of control is needed.
Examples ...
Brazing welding is a joining process where a filler metal is melted and distributed between two or more close-fitting parts by capillary action.
Brazing involves heating the base metals to a temperature above 450°C but below their melting point.
The filler metal, usually in the form of a wire or preformed shape, is then melted and flows into the joint by capillary action.
The filler metal must wet the base metals and form...
Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.
Involves distributing work evenly among workstations
Minimizes idle time and bottlenecks
Helps improve productivity and reduce production costs
Example: In an assembly line, tasks like welding, painting, and assembly are balanced to ensure smooth flow
Types of muda in production engineering include overproduction, waiting, transportation, processing, inventory, motion, and defects.
Overproduction: Producing more than needed, leading to waste of resources.
Waiting: Delays in production due to inefficient processes or lack of coordination.
Transportation: Unnecessary movement of materials or products, increasing lead time.
Processing: Unnecessary steps or complex processe...
I was interviewed in Aug 2024.
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