Nexteer Automotive Production Engineer Interview Questions and Answers

Manpower in shift can be handled by proper planning, communication, training, and monitoring.

• Create a shift schedule that ensures adequate coverage and proper distribution of workload.

• Communicate clearly with employees about their shift timings, responsibilities, and expectations.

• Provide training to employees on their roles and responsibilities during the shift.

• Monitor the performance and productivity of employees duri...read more

Motors convert electrical energy into mechanical energy, while generators convert mechanical energy into electrical energy.

• Motors use electricity to produce motion, while generators use motion to produce electricity

• Motors have a rotor that spins within a stator, while generators have a rotor that is turned by an external force

• Examples of motors include electric fans and washing machines, while examples of generators in

FMEA stands for Failure Mode and Effects Analysis, a systematic method for identifying and preventing potential failures in a product or process.

• FMEA is a proactive approach used in various industries to identify and prioritize potential failure modes and their effects.

• It involves analyzing the potential causes and consequences of failures, as well as the likelihood of their occurrence.

• FMEA helps in developing actions ...read more

The 7QC tools are a set of quality control tools used in production engineering to identify and solve quality-related issues.

• Check sheets: Used to collect and analyze data in a systematic way.

• Pareto chart: Helps identify the most significant factors contributing to a problem.

• Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.

• Histogram: A graphical representation of d...read more

DFM stands for Design for Manufacturing, knowledge of SAP refers to familiarity with the SAP software system.

• DFM involves designing products in a way that makes them easier and more cost-effective to manufacture.

• Knowledge of SAP includes understanding how to use the software for production planning, inventory management, and other manufacturing processes.

• Having DFM knowledge can help streamline production processes and...read more

The list count of vernier caliper is 20.

• Vernier caliper has two scales - main scale and vernier scale.

• The main scale has 10 divisions, each division is 1 mm.

• The vernier scale has 9 divisions, each division is 0.9 mm.

• The list count is the number of smallest divisions on the vernier scale that coincide with a division on the main scale.

• In case of vernier caliper, the list count is 20.

5S is a workplace organization method that uses a list of five Japanese words: seiri, seiton, seiso, seiketsu, and shitsuke. 5M is a method for improving workplace safety and efficiency. KPI stands for Key Performance Indicator.

• 5S focuses on organizing the workplace to improve efficiency and reduce waste.

• 5M stands for Man, Machine, Material, Method, and Measurement and is used to identify areas for improvement in workp...read more