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10+ Micro Plastics Interview Questions and Answers

Updated 25 Jan 2025

Q1. Man handling method , 10 man power 15 m/c how to control

Ans.

Use automation and ergonomic design to reduce man handling and improve efficiency.

  • Implement automation to reduce the need for manual labor

  • Design ergonomic workstations to reduce strain and injury

  • Train workers on proper lifting techniques

  • Implement safety protocols to prevent accidents

  • Regularly assess and improve processes for efficiency

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Q2. What is injection moulding process,how you manage process by new joiners.

Ans.

Injection moulding is a manufacturing process where molten material is injected into a mould to create a part or product.

  • Train new joiners on safety protocols and proper machine operation

  • Teach them how to set up and monitor the injection moulding machine

  • Explain the importance of maintaining quality control throughout the process

  • Provide hands-on training and supervision to ensure they understand the process

  • Encourage them to ask questions and seek help when needed

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Q3. What is the difference between hydraulic & electric machine

Ans.

Hydraulic machines use fluid power to perform work, while electric machines use electrical power.

  • Hydraulic machines use a fluid, typically oil, to transmit power and control movement.

  • Electric machines use electricity to generate power and control movement.

  • Hydraulic machines are typically used for heavy-duty applications like construction equipment, while electric machines are used for precision tasks like electronics manufacturing.

  • Hydraulic machines are generally more powerfu...read more

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Q4. What Injection mould m/c means?

Ans.

Injection mould m/c is a machine used to produce plastic parts by injecting molten material into a mould.

  • It is used in the manufacturing of plastic parts for various industries.

  • The machine consists of a hopper, barrel, screw, and nozzle.

  • The plastic material is melted and injected into a mould to form the desired shape.

  • The process is used for mass production of plastic parts such as automotive components, toys, and household items.

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Q5. What is your goal about your depaand how improve the your target

Ans.

My goal is to optimize departmental operations and enhance efficiency through process improvements and staff development.

  • Identify areas for improvement and implement process changes

  • Provide training and development opportunities for staff

  • Regularly review and analyze departmental performance metrics

  • Collaborate with other departments to streamline cross-functional processes

  • Ensure compliance with regulatory requirements and industry standards

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Q6. How manage attrition rate in shop floor

Ans.

To manage attrition rate in shop floor, focus on employee engagement, career development, work-life balance, and communication.

  • Focus on employee engagement through regular feedback sessions and recognition programs.

  • Provide opportunities for career development and growth within the company.

  • Promote work-life balance by offering flexible schedules and benefits like wellness programs.

  • Improve communication between management and employees to address concerns and build trust.

  • Conduc...read more

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Q7. How manage the robot malfunction.

Ans.

To manage robot malfunction, identify the issue, troubleshoot, repair or replace faulty parts, and test the robot before resuming operations.

  • Identify the specific issue causing the malfunction.

  • Troubleshoot the problem by checking connections, sensors, and programming.

  • Repair or replace faulty parts as needed.

  • Test the robot thoroughly before resuming operations to ensure the issue is resolved.

  • Implement preventive maintenance to avoid future malfunctions.

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Q8. How the costing done..on wt basis process will be defined

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Q9. Trouble shoot process

Ans.

Troubleshooting process involves identifying and resolving problems in a systematic manner.

  • Start by gathering information about the problem

  • Identify possible causes and eliminate them one by one

  • Test and verify solutions to ensure they work

  • Document the process and solutions for future reference

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Q10. How expert you are in statutory compliances?

Ans.

I am highly knowledgeable in statutory compliances and have extensive experience in ensuring compliance with all relevant laws and regulations.

  • I have a thorough understanding of all applicable laws and regulations related to statutory compliances.

  • I keep myself updated with any changes in the laws and regulations to ensure compliance.

  • I have experience in implementing and monitoring compliance programs.

  • I have worked with various government agencies to ensure compliance with sta...read more

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Q11. You know mold change

Ans.

Mold change is the process of replacing the mold used in manufacturing a product.

  • Mold change is necessary when a different product needs to be manufactured.

  • It involves removing the current mold and installing a new one.

  • Mold change can be time-consuming and expensive.

  • It requires skilled technicians to ensure proper installation and calibration.

  • Examples include changing the mold for a different car part or a different type of plastic container.

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Q12. What is the meaning of logistics

Ans.

Logistics refers to the process of planning, implementing, and controlling the movement of goods and services from the point of origin to the point of consumption.

  • Logistics involves the coordination of various activities such as transportation, warehousing, inventory management, and packaging.

  • It aims to ensure that the right product is delivered to the right place at the right time and in the right condition.

  • Logistics plays a crucial role in supply chain management and can im...read more

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Q13. 3d need split core cavity

Ans.

A split core cavity is necessary for creating 3D designs.

  • Split core cavity allows for easier removal of the final product from the mold.

  • It also allows for more complex designs to be created.

  • Examples include intricate jewelry designs and detailed automotive parts.

  • Split core cavity can be achieved through various methods such as using sliders or lifters.

  • It is important to consider the material being used and the desired outcome when designing the split core cavity.

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Q14. Shrinkage of plastics

Ans.

Shrinkage of plastics is a common issue in injection molding.

  • Shrinkage occurs when the plastic cools and solidifies, causing it to contract.

  • Factors affecting shrinkage include material type, mold design, and processing conditions.

  • Compensating for shrinkage can be done by adjusting the mold or adding more material.

  • Examples of plastics prone to shrinkage include ABS, polycarbonate, and nylon.

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Q15. Basic functions of plastic molding

Ans.

Plastic molding involves shaping molten plastic into desired forms using molds and various techniques.

  • Injection molding is the most common technique, where molten plastic is injected into a mold cavity.

  • Blow molding is used to create hollow objects like bottles by inflating a heated plastic tube.

  • Extrusion molding produces continuous shapes like pipes and sheets by forcing molten plastic through a die.

  • Compression molding involves placing heated plastic in a mold and applying pr...read more

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Q16. How to reduce cost of product

Ans.

Reducing product cost can be achieved through various methods such as optimizing production processes, sourcing cheaper materials, and reducing waste.

  • Optimize production processes to increase efficiency and reduce labor costs

  • Source cheaper materials without sacrificing quality

  • Reduce waste by implementing lean manufacturing principles

  • Negotiate better prices with suppliers

  • Streamline supply chain to reduce transportation costs

  • Implement cost-saving measures such as energy-efficie...read more

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