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The iron-carbon diagram is a graphical representation of the phases and microstructures that form as iron and carbon interact.
It shows the relationship between the carbon content in steel and its microstructure.
It helps in understanding the properties and behavior of different types of steel.
The diagram consists of various regions representing different phases like ferrite, cementite, pearlite, etc.
It is used to determ...
There are several types of welding techniques used in production engineering.
Gas Metal Arc Welding (GMAW)
Gas Tungsten Arc Welding (GTAW)
Shielded Metal Arc Welding (SMAW)
Flux-Cored Arc Welding (FCAW)
Submerged Arc Welding (SAW)
Resistance Spot Welding (RSW)
Electron Beam Welding (EBW)
Laser Beam Welding (LBW)
I applied via Naukri.com and was interviewed before Oct 2020. There were 7 interview rounds.
Paint Shop process involves preparing, painting, and curing the surface of a product.
The surface is first cleaned and prepared for painting
A primer is applied to improve adhesion and corrosion resistance
The topcoat is applied in multiple layers for desired color and finish
The painted surface is then cured in an oven or air-dried
Quality checks are performed throughout the process to ensure consistency and durability
posted on 28 Jun 2022
I applied via Campus Placement and was interviewed before Jun 2021. There were 3 interview rounds.
Always start first and be crisp and interactive and stick to the topic
I applied via Naukri.com and was interviewed in Aug 2022. There were 2 interview rounds.
OEE calculation is a measure of manufacturing productivity that combines availability, performance, and quality metrics.
OEE stands for Overall Equipment Effectiveness
It is calculated by multiplying availability, performance, and quality percentages
OEE helps identify areas for improvement in manufacturing processes
Example: If a machine has 90% availability, 95% performance, and 98% quality, its OEE would be 83.79%
OEE is...
Poka yoke is a technique used in manufacturing to prevent errors, while CAPA stands for Corrective and Preventive Action.
Poka yoke is a Japanese term meaning 'mistake-proofing' or 'error-proofing'. It involves designing a process or system in a way that prevents mistakes or errors from occurring.
Poka yoke techniques can include using sensors, alarms, or physical devices to detect and prevent errors.
For example, a poka ...
Production is the process of creating goods or services, while productivity is the measure of efficiency in producing those goods or services.
Production refers to the creation of goods or services, while productivity measures the efficiency of that production.
Production is a process, while productivity is a measure.
Production can be increased by adding more resources, while productivity can be increased by improving pr...
TPM stands for Total Productive Maintenance and JH stands for Job Hazard Analysis. JH 7 steps are the steps involved in conducting a JH analysis.
TPM is a maintenance strategy aimed at maximizing the productivity of equipment and minimizing downtime.
JH is a safety analysis technique used to identify potential hazards in a job or task.
JH 7 steps involve breaking down a job into steps, identifying potential hazards, deter...
Check sheet is a tool used to collect and analyze data. WSQC, SWC, and WES are not commonly used acronyms in relation to production engineering.
Check sheet is a simple data collection tool used to track defects or issues in a process
WSQC, SWC, and WES are not commonly used acronyms in production engineering
However, there are similar tools like the 5S methodology or the DMAIC process for continuous improvement
7QC tools check sheet is a document used to collect and analyze data, while Pareto diagram is a graphical representation of the data.
7QC tools check sheet is used to identify and solve problems in production processes
It helps in collecting and analyzing data related to the process
Pareto diagram is a bar graph that shows the relative frequency or size of problems in descending order of importance
It helps in identifying ...
Rejection handling is the process of identifying and addressing rejected products. Red bin analysis is a method of analyzing rejected products to determine the cause of rejection.
Rejection handling involves identifying and segregating rejected products
Red bin analysis involves analyzing rejected products to determine the root cause of rejection
The data collected during red bin analysis can be used to improve production...
Manpower handling refers to managing and organizing the workforce in a production environment.
It involves recruiting, training, and scheduling employees
Ensuring safety and compliance with regulations
Motivating and supervising workers
Optimizing productivity and efficiency
Dealing with conflicts and resolving issues
Examples include managing a production line, overseeing a team of technicians, or coordinating shifts in a f
Kaizen is a Japanese term for continuous improvement while CAPA stands for Corrective and Preventive Action.
Kaizen involves making small, incremental improvements to processes and systems over time.
CAPA is a process used to identify and address the root cause of a problem or nonconformity.
Kaizen and CAPA are both important tools for improving quality and efficiency in manufacturing and other industries.
Examples of kaiz...
Efficiency in production engineering refers to the ratio of output to input.
Efficiency is a measure of how well resources are utilized in the production process.
It is calculated as the ratio of output to input.
Higher efficiency means more output is produced with the same amount of input.
Efficiency can be improved by optimizing processes, reducing waste, and increasing automation.
For example, reducing the time it takes ...
4m changing formats refers to the process of changing the format of a production line from one product to another.
It involves reconfiguring the machinery and equipment to accommodate the new product
It may require changing the packaging, labeling, and other materials used in the production process
It is a common practice in manufacturing to increase efficiency and flexibility
Example: Changing a production line from makin
KPI instruction refers to the guidelines or rules that define how key performance indicators (KPIs) should be measured and reported.
KPI instruction provides a framework for measuring and reporting KPIs consistently and accurately.
It outlines the specific metrics that should be tracked and how they should be calculated.
KPI instruction also includes guidelines for setting targets and benchmarks for KPIs.
Examples of KPI i...
ISO-TS audit is a quality management system audit for automotive industry.
ISO-TS audit is a quality management system audit for automotive industry
It is based on ISO 9001 standard and specific requirements for automotive industry
It focuses on ensuring product quality, safety, and customer satisfaction
It involves auditing the entire production process from design to delivery
Examples of ISO-TS audit include audits of car
Line and machining processing are methods used in manufacturing to produce products efficiently and accurately.
Line processing involves a series of steps in which a product is assembled or produced in a linear fashion.
Machining processing involves the use of machines to shape and cut materials into specific shapes and sizes.
Both methods are used to increase efficiency and accuracy in manufacturing processes.
Examples of...
posted on 4 Jul 2023
I applied via Company Website and was interviewed in Nov 2022. There were 2 interview rounds.
CI casting refers to cast iron casting, which is made from a composition of iron, carbon, and silicon.
CI casting stands for cast iron casting.
It is made from a composition of iron, carbon, and silicon.
The carbon content in CI casting is typically between 2.1% and 4%.
The silicon content in CI casting is typically between 1% and 3%.
CI casting is known for its excellent castability, good machinability, and high wear resis
The pouring temperature of high chrome metal is typically between 1,600 to 1,800 degrees Celsius.
High chrome metal is commonly used in applications that require high temperature resistance and corrosion resistance.
The pouring temperature is crucial to ensure proper flow and solidification of the metal.
The specific pouring temperature may vary depending on the exact composition of the high chrome metal and the desired p...
I applied via Campus Placement
Test contains reasoning , maths and few questions related to mechanical engineering
I applied via Walk-in and was interviewed in Nov 2024. There was 1 interview round.
I applied via Campus Placement and was interviewed before Sep 2023. There were 3 interview rounds.
About Metallurgical Process
Blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals.
Blast furnace is used to produce metals like iron by smelting iron ore with coke and limestone.
The process involves the reduction of iron ore to iron using carbon monoxide produced from coke.
Air is blown into the furnace to increase the temperature and aid in the combustion of coke.
The molten iron produced is tapped from the...
I applied via Company Website and was interviewed before May 2023. There was 1 interview round.
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