Jayashree Polymers Production Engineer Interview Questions and Answers

What is your role in the company, and how did you achieve your target?

Q1. Why are you change job ?
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Q2. What is your notice period?
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Q1. What is your KPI
Ans. 
My KPI as a Production Engineer is to ensure efficient production processes, minimize downtime, and optimize product quality.
• Monitoring and improving production efficiency

• Reducing downtime through preventive maintenance

• Implementing quality control measures

• Optimizing production output

• Analyzing and improving production costs
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Q2. How to calculate OEE
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OEE (Overall Equipment Efficiency) can be calculated by multiplying Availability, Performance, and Quality percentages.
• Calculate Availability by dividing the total operating time by the planned production time.

• Calculate Performance by dividing the actual production rate by the maximum production rate.

• Calculate Quality by dividing the good units produced by the total units produced.

• Multiply the Availability, Performance
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Q3. What is 4M and what is retroactive & prospective
Ans. 
4M is a methodology used in production engineering. Retroactive refers to actions taken after an event, while prospective refers to actions taken before an event.
• 4M is a methodology used in production engineering that stands for Man, Machine, Material, and Method.

• Man refers to the human resources involved in the production process.

• Machine refers to the equipment and tools used in production.

• Material refers to the raw m...read more
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Q4. What is base documents of control plan
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The base documents of a control plan include process flow diagrams, work instructions, and quality standards.
• Process flow diagrams outline the sequence of steps in the production process.

• Work instructions provide detailed instructions on how to perform each step of the process.

• Quality standards define the criteria for acceptable quality and specify the required inspections and tests.

• Other base documents may include con...read more
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Q5. What is 5W 1H
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5W 1H is a technique used to gather information by asking five 'W' questions and one 'H' question.
• 5W 1H stands for Who, What, When, Where, Why, and How.

• It is commonly used in journalism, problem-solving, and project management.

• By asking these questions, one can gather comprehensive information about a situation or problem.

• For example, in a production engineering context, the 5W 1H questions could be: Who is responsible...read more
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Q1. Questions was technical as injection Moulding
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Q1. Jobs related Questions
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Q1. Only salary discotions
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Q1. How much machines in previous company
Ans. 
I managed 20 machines in my previous company, including CNC machines, 3D printers, and assembly lines.
• Managed a total of 20 machines in previous company

• Included CNC machines, 3D printers, and assembly lines

• Ensured smooth operation and maintenance of all machines
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Q1. How many manpower to handle in shift.
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Q1. Salary expectation
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Q1. Tell about machine shop improvement related issues with you have faced in your previous company.
Ans. What is Machining Process and how we can provide instructions for your team to improve productivity and minimise rejection and how we can improve shop floor OEE.
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Q2. How we can reduce machining cycle time?
Ans. 
Reducing machining cycle time can be achieved by optimizing tool paths, using high-speed machining techniques, implementing automation, and improving machine maintenance.
• Optimize tool paths to reduce unnecessary movements and minimize idle time.

• Utilize high-speed machining techniques to increase cutting speeds and feed rates.

• Implement automation such as robotic loading and unloading to reduce manual handling time.

• Regul...read more
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Q3. To reduce air cutting from machine with ECRS Methodology.
Ans. 
To reduce air cutting from machine with ECRS Methodology, adjust cutting parameters, optimize tool paths, use high-quality cutting tools, and implement proper maintenance.
• Adjust cutting parameters such as speed, feed rate, and depth of cut to minimize air cutting.

• Optimize tool paths to ensure efficient cutting and reduce unnecessary movements.

• Use high-quality cutting tools that are sharp and well-maintained to improve ...read more
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Q1. Hardcoat and Antifog process
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Q2. Pokayoke, Temperature of IR Heater and UV
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Q1. Salary Related , Current CTC
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Q2. Condition of joining company one month no required any clearance letter
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