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Hpcl Mumbai Refinery

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10+ Welco Garment Machinery Interview Questions and Answers

Updated 5 Feb 2024

Q1. Activities participate and assisting in plant Start-Up , Shutdown, troubleshooting and Emergency situations for efficient and normalization of plant Operations

Ans.

As a Field Operator, I have experience in participating and assisting in plant start-up, shutdown, troubleshooting, and emergency situations to ensure efficient and normalized plant operations.

  • I have experience in following standard operating procedures during plant start-up and shutdown.

  • I am skilled in identifying and resolving issues that may arise during plant operations.

  • I have experience in responding to emergency situations and taking appropriate actions to ensure the sa...read more

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Q2. Pre Commissioning and Commissioning Field Operator in Refinery Oil&Gas industries

Ans.

Pre-commissioning and commissioning field operator is responsible for ensuring the smooth functioning of equipment and systems during the start-up phase of a refinery or oil and gas plant.

  • Conducting pre-commissioning checks and tests on equipment and systems

  • Assisting in the commissioning of equipment and systems

  • Troubleshooting and resolving issues during start-up phase

  • Ensuring compliance with safety regulations and procedures

  • Maintaining accurate records and documentation

  • Colla...read more

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Q3. Monitor plant process instruments for pressure ,temperature, level etc,

Ans.

As a Field Operator, I monitor plant process instruments for pressure, temperature, level, etc.

  • Regularly check and calibrate instruments to ensure accurate readings

  • Record and report any abnormalities or deviations in readings

  • Take corrective actions as necessary to maintain safe and efficient operations

  • Collaborate with other team members to troubleshoot and resolve issues

  • Follow standard operating procedures and safety protocols

  • Examples of instruments include pressure gauges, t...read more

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Q4. Safety rules as per PTW Permit To Work, system

Ans.

PTW system ensures safety by controlling work activities through a permit process.

  • PTW system is a formal written procedure used to control high-risk activities

  • It ensures that all necessary safety precautions are taken before work begins

  • PTW system involves obtaining a permit before starting any high-risk work

  • The permit outlines the work to be done, the hazards involved, and the precautions to be taken

  • The permit is signed by all parties involved and is valid for a specific time...read more

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Q5. What is commissioning?

Ans.

Commissioning is the process of ensuring that a system, equipment, or facility is installed, tested, and operated according to its design and intended function.

  • Commissioning involves a series of activities to verify and validate the performance of a system or equipment.

  • It includes activities such as installation, inspection, testing, and functional checks.

  • Commissioning ensures that all components of a system are working together properly and meeting the required specification...read more

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Q6. Give a details about pump startup?

Ans.

Pump startup involves a series of steps to ensure proper functioning and performance.

  • Inspect the pump and surrounding area for any damage or leaks.

  • Check the pump's power supply and ensure it is properly connected.

  • Open the pump's suction and discharge valves.

  • Prime the pump by filling it with the fluid it will be pumping.

  • Start the pump motor and gradually increase the speed.

  • Monitor the pump's performance and adjust as necessary.

  • Ensure all safety measures are in place during the...read more

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Q7. Type of commissioning activities?

Ans.

Commissioning activities involve testing, inspecting, and verifying the functionality of equipment and systems before they are put into operation.

  • Testing and calibrating equipment

  • Inspecting and verifying system components

  • Performing functional tests

  • Troubleshooting and resolving issues

  • Documenting and reporting findings

  • Training operators on equipment operation

  • Ensuring compliance with safety regulations

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Q8. Uses of shoot blower in furnace?

Ans.

Shoot blowers are used in furnaces to remove ash and other debris from the combustion chamber.

  • Shoot blowers help maintain the efficiency of the furnace by preventing the build-up of ash and other deposits.

  • They improve the combustion process by ensuring proper air and fuel flow.

  • Shoot blowers can also help in reducing emissions by removing particulate matter from the combustion chamber.

  • Examples of shoot blowers include soot blowers used in coal-fired power plants and industrial...read more

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Q9. Give a Ejector working principle?

Ans.

An ejector works on the principle of converting pressure energy into velocity energy to create a vacuum.

  • An ejector consists of a motive fluid nozzle, a suction chamber, and a diffuser.

  • The motive fluid, usually a high-pressure gas or liquid, is forced through the nozzle, creating a high-velocity jet.

  • This high-velocity jet entrains and mixes with the suction fluid, which could be a gas or liquid at a lower pressure.

  • The mixing of the motive and suction fluids results in an incre...read more

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Q10. What is absorbtion?

Ans.

Absorption is the process by which one substance is taken in or incorporated into another.

  • Absorption occurs when a substance is absorbed or soaked up by another substance.

  • It is a common process in various fields such as chemistry, biology, and physics.

  • In chemistry, absorption refers to the process of a substance being dissolved or taken up by another substance.

  • In biology, absorption refers to the process by which nutrients from food are taken up by the body.

  • In physics, absorp...read more

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Q11. What is KPI in Safety tool Performing?

Ans.

KPI in Safety tool Performing refers to Key Performance Indicators that measure the effectiveness of safety programs.

  • KPIs help identify areas of improvement in safety programs

  • They can be used to track progress towards safety goals

  • Examples of KPIs in safety include injury rates, near-miss incidents, and safety training completion rates

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Q12. Tell about any one chemical concept in detail

Ans.

Acid-base titration is a chemical concept used to determine the concentration of an unknown acid or base solution.

  • Involves the use of an indicator to determine the endpoint of the titration

  • The equivalence point is when the moles of acid equal the moles of base

  • The pH at the equivalence point depends on the strength of the acid and base being titrated

  • Common indicators include phenolphthalein, methyl orange, and bromothymol blue

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Q13. What is Pear?

Ans.

PEAR is not related to safety officer role.

  • PEAR is a fruit that is sweet and juicy.

  • It is rich in fiber, vitamins, and minerals.

  • It can be eaten raw or used in cooking and baking.

  • Examples of dishes that use pears are pear tart, pear salad, and pear sauce.

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Q14. Explain to overhauling steam turbine?

Ans.

Overhauling steam turbine involves disassembling, inspecting, repairing, and reassembling the turbine components.

  • Disassemble the turbine and inspect all components for wear and damage

  • Repair or replace damaged components

  • Clean and reassemble the turbine

  • Perform necessary tests to ensure proper functioning

  • Document all work performed for future reference

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