Hpcl Mumbai Refinery
10+ Welco Garment Machinery Interview Questions and Answers
Q1. Activities participate and assisting in plant Start-Up , Shutdown, troubleshooting and Emergency situations for efficient and normalization of plant Operations
As a Field Operator, I have experience in participating and assisting in plant start-up, shutdown, troubleshooting, and emergency situations to ensure efficient and normalized plant operations.
I have experience in following standard operating procedures during plant start-up and shutdown.
I am skilled in identifying and resolving issues that may arise during plant operations.
I have experience in responding to emergency situations and taking appropriate actions to ensure the sa...read more
Q2. Pre Commissioning and Commissioning Field Operator in Refinery Oil&Gas industries
Pre-commissioning and commissioning field operator is responsible for ensuring the smooth functioning of equipment and systems during the start-up phase of a refinery or oil and gas plant.
Conducting pre-commissioning checks and tests on equipment and systems
Assisting in the commissioning of equipment and systems
Troubleshooting and resolving issues during start-up phase
Ensuring compliance with safety regulations and procedures
Maintaining accurate records and documentation
Colla...read more
Q3. Monitor plant process instruments for pressure ,temperature, level etc,
As a Field Operator, I monitor plant process instruments for pressure, temperature, level, etc.
Regularly check and calibrate instruments to ensure accurate readings
Record and report any abnormalities or deviations in readings
Take corrective actions as necessary to maintain safe and efficient operations
Collaborate with other team members to troubleshoot and resolve issues
Follow standard operating procedures and safety protocols
Examples of instruments include pressure gauges, t...read more
Q4. Safety rules as per PTW Permit To Work, system
PTW system ensures safety by controlling work activities through a permit process.
PTW system is a formal written procedure used to control high-risk activities
It ensures that all necessary safety precautions are taken before work begins
PTW system involves obtaining a permit before starting any high-risk work
The permit outlines the work to be done, the hazards involved, and the precautions to be taken
The permit is signed by all parties involved and is valid for a specific time...read more
Q5. What is commissioning?
Commissioning is the process of ensuring that a system, equipment, or facility is installed, tested, and operated according to its design and intended function.
Commissioning involves a series of activities to verify and validate the performance of a system or equipment.
It includes activities such as installation, inspection, testing, and functional checks.
Commissioning ensures that all components of a system are working together properly and meeting the required specification...read more
Q6. Give a details about pump startup?
Pump startup involves a series of steps to ensure proper functioning and performance.
Inspect the pump and surrounding area for any damage or leaks.
Check the pump's power supply and ensure it is properly connected.
Open the pump's suction and discharge valves.
Prime the pump by filling it with the fluid it will be pumping.
Start the pump motor and gradually increase the speed.
Monitor the pump's performance and adjust as necessary.
Ensure all safety measures are in place during the...read more
Q7. Type of commissioning activities?
Commissioning activities involve testing, inspecting, and verifying the functionality of equipment and systems before they are put into operation.
Testing and calibrating equipment
Inspecting and verifying system components
Performing functional tests
Troubleshooting and resolving issues
Documenting and reporting findings
Training operators on equipment operation
Ensuring compliance with safety regulations
Q8. Uses of shoot blower in furnace?
Shoot blowers are used in furnaces to remove ash and other debris from the combustion chamber.
Shoot blowers help maintain the efficiency of the furnace by preventing the build-up of ash and other deposits.
They improve the combustion process by ensuring proper air and fuel flow.
Shoot blowers can also help in reducing emissions by removing particulate matter from the combustion chamber.
Examples of shoot blowers include soot blowers used in coal-fired power plants and industrial...read more
Q9. Give a Ejector working principle?
An ejector works on the principle of converting pressure energy into velocity energy to create a vacuum.
An ejector consists of a motive fluid nozzle, a suction chamber, and a diffuser.
The motive fluid, usually a high-pressure gas or liquid, is forced through the nozzle, creating a high-velocity jet.
This high-velocity jet entrains and mixes with the suction fluid, which could be a gas or liquid at a lower pressure.
The mixing of the motive and suction fluids results in an incre...read more
Q10. What is absorbtion?
Absorption is the process by which one substance is taken in or incorporated into another.
Absorption occurs when a substance is absorbed or soaked up by another substance.
It is a common process in various fields such as chemistry, biology, and physics.
In chemistry, absorption refers to the process of a substance being dissolved or taken up by another substance.
In biology, absorption refers to the process by which nutrients from food are taken up by the body.
In physics, absorp...read more
Q11. What is KPI in Safety tool Performing?
KPI in Safety tool Performing refers to Key Performance Indicators that measure the effectiveness of safety programs.
KPIs help identify areas of improvement in safety programs
They can be used to track progress towards safety goals
Examples of KPIs in safety include injury rates, near-miss incidents, and safety training completion rates
Q12. Tell about any one chemical concept in detail
Acid-base titration is a chemical concept used to determine the concentration of an unknown acid or base solution.
Involves the use of an indicator to determine the endpoint of the titration
The equivalence point is when the moles of acid equal the moles of base
The pH at the equivalence point depends on the strength of the acid and base being titrated
Common indicators include phenolphthalein, methyl orange, and bromothymol blue
Q13. What is Pear?
PEAR is not related to safety officer role.
PEAR is a fruit that is sweet and juicy.
It is rich in fiber, vitamins, and minerals.
It can be eaten raw or used in cooking and baking.
Examples of dishes that use pears are pear tart, pear salad, and pear sauce.
Q14. Explain to overhauling steam turbine?
Overhauling steam turbine involves disassembling, inspecting, repairing, and reassembling the turbine components.
Disassemble the turbine and inspect all components for wear and damage
Repair or replace damaged components
Clean and reassemble the turbine
Perform necessary tests to ensure proper functioning
Document all work performed for future reference
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