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Servion Global Solutions Interview Questions and Answers

Updated 5 Mar 2025

Q1. What strategies can be employed to achieve production targets with the minimum resources available?

Ans.

Employing strategic resource management and process optimization can help meet production targets efficiently.

  • Implement Lean Manufacturing principles to eliminate waste and improve efficiency. For example, using value stream mapping to identify bottlenecks.

  • Utilize cross-training of employees to enhance flexibility and reduce downtime. For instance, training operators to handle multiple machines.

  • Adopt just-in-time (JIT) inventory management to minimize stock levels and reduce ...read more

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Q2. How can quality and production be maintained while working with unskilled operators?

Ans.

Implementing structured training and robust processes ensures quality and production with unskilled operators.

  • Provide comprehensive training programs to enhance skills and knowledge.

  • Implement standardized operating procedures (SOPs) to guide operators.

  • Utilize visual aids and checklists to simplify complex tasks.

  • Conduct regular quality checks and feedback sessions to identify areas for improvement.

  • Pair unskilled operators with experienced mentors for hands-on guidance.

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Q3. How to control breakdowns and hidden losses

Ans.

Breakdowns and hidden losses can be controlled through proper maintenance and monitoring of equipment and processes.

  • Regular maintenance and inspections can identify potential issues before they become breakdowns.

  • Implementing a preventive maintenance program can reduce the frequency of breakdowns.

  • Training employees on proper use and care of equipment can prevent damage and breakdowns.

  • Monitoring production processes can identify hidden losses, such as inefficiencies or waste.

  • An...read more

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Q4. How to control rejection?

Ans.

Rejection can be controlled by identifying the root cause and implementing corrective actions.

  • Identify the root cause of rejection through analysis of rejection data.

  • Implement corrective actions to address the root cause.

  • Train employees on proper procedures and quality standards.

  • Regularly monitor rejection rates and take necessary actions to improve.

  • Collaborate with suppliers to improve quality of incoming materials.

  • Implement quality control checks at various stages of produc...read more

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Q5. How to handle the Manpower

Ans.

Manpower can be handled by effective communication, training, motivation, and delegation of tasks.

  • Establish clear communication channels to ensure everyone is aware of their roles and responsibilities

  • Provide adequate training to ensure employees have the necessary skills to perform their tasks

  • Motivate employees through recognition, rewards, and a positive work environment

  • Delegate tasks based on individual strengths and abilities to maximize productivity

  • Regularly evaluate perf...read more

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Q6. How increase the production

Ans.

To increase production, optimize processes, improve efficiency, and invest in technology.

  • Analyze current production processes and identify areas for improvement

  • Implement lean manufacturing principles to reduce waste and increase efficiency

  • Invest in new technology and equipment to automate processes and increase output

  • Train and develop employees to improve skills and knowledge

  • Implement a performance management system to track progress and identify areas for improvement

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Q7. How ti save the cost.

Ans.

Cost can be saved by optimizing processes, reducing waste, and negotiating better prices.

  • Optimize production processes to reduce time and labor costs

  • Reduce waste by implementing lean manufacturing principles

  • Negotiate better prices with suppliers

  • Implement cost-saving measures such as energy-efficient equipment

  • Outsource non-core activities to reduce overhead costs

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