Gujarat Fluorochemicals
50+ TECHNOMAX Middle East Engineering Interview Questions and Answers
Q1. Which operating system do you know? Like SAP or any others?
I am familiar with multiple operating systems including SAP, Windows, and macOS.
I have experience working with SAP, a widely used enterprise resource planning software.
I am proficient in using Windows operating system and its various versions.
I am also familiar with macOS and its functionalities.
I have basic knowledge of Linux and its command line interface.
Q2. What safety measures you will follow in extreme emergency situation
In extreme emergency situations, I will prioritize the safety of individuals by following established emergency protocols and procedures.
Assess the situation and determine the level of danger
Alert and evacuate individuals to a safe location
Contact emergency services and provide necessary information
Administer first aid or CPR if trained and required
Follow emergency response plans and protocols
Communicate with team members and provide clear instructions
Ensure everyone remains ...read more
Q3. How to improve equipment performance and save energy?
To improve equipment performance and save energy, focus on regular maintenance, optimizing settings, and implementing energy-efficient technologies.
Perform regular maintenance to ensure equipment is functioning optimally
Optimize equipment settings to minimize energy consumption
Implement energy-efficient technologies such as LED lighting or smart sensors
Train staff on energy-saving practices and encourage their involvement
Monitor energy usage and analyze data to identify areas...read more
Q4. Which type of machinery you are operating.
I operate a variety of machinery including forklifts, conveyor systems, and packaging equipment.
Forklifts
Conveyor systems
Packaging equipment
Q5. Which type of problems comes in running operations
Various problems can arise in running operations, such as logistical issues, staffing challenges, equipment failures, and customer complaints.
Logistical issues: Problems with supply chain management, inventory control, or distribution.
Staffing challenges: Difficulties in hiring, training, and managing employees.
Equipment failures: Breakdowns or malfunctions of machinery or technology.
Customer complaints: Dealing with dissatisfied customers, resolving issues, and maintaining c...read more
Q6. How will you manage any difficulties regarding data mismatch ?
I will verify the source of data and cross-check with other sources to resolve any discrepancies.
Verify the source of data
Cross-check with other sources
Communicate with relevant parties to resolve discrepancies
Maintain accurate records of all data entries and changes
Q7. How can you make shortcut data program so that you can be consumed less time.
By creating keyboard shortcuts and automating repetitive tasks.
Create keyboard shortcuts for frequently used commands
Automate repetitive tasks using macros or scripts
Use data validation to reduce errors and save time
Utilize templates to quickly input data
Use copy and paste functions to quickly duplicate data
Utilize auto-fill functions to quickly populate data
Use hotkeys to quickly switch between programs or windows
Q8. What is DCS ? How we handle continuous process through DCS.
DCS stands for Distributed Control System. It is used to control and monitor continuous processes in industries.
DCS is a computerized control system used to manage and automate industrial processes.
It is designed to handle continuous processes such as chemical production, oil refining, and power generation.
DCS uses sensors and actuators to collect data and control the process in real-time.
It provides a centralized control room for operators to monitor and adjust the process p...read more
Q9. Which utility are u used there and other equipment
I am familiar with various utilities and equipment used in the industry.
I have experience using power tools such as drills, saws, and sanders.
I am familiar with measuring tools such as tape measures, levels, and calipers.
I have used various hand tools such as hammers, screwdrivers, and wrenches.
I am also comfortable operating machinery such as forklifts and pallet jacks.
In addition, I have experience with computer software programs such as Microsoft Excel and Word.
Q10. What you see for vendor finalization as per work requirement.
Vendor finalization should be based on work requirements and should involve thorough evaluation and comparison.
Identify work requirements and specifications
Research and identify potential vendors
Evaluate vendors based on quality, price, delivery time, and other factors
Compare and contrast vendors to determine the best fit
Negotiate terms and finalize contract with selected vendor
Q11. How can I manage if emergency or some medical emergency?
I am trained in emergency response and first aid, and will follow established protocols to ensure the safety and well-being of all involved.
I will assess the situation and prioritize actions based on the severity of the emergency
I will immediately contact emergency services and provide them with all necessary information
I will provide first aid and basic medical care as needed
I will follow established protocols and procedures for emergency situations
I will remain calm and foc...read more
Q12. What is the length of gc column
The length of GC column varies depending on the type and manufacturer.
GC columns can range from 10-100 meters in length.
The length of the column affects the separation of compounds.
Longer columns provide better separation but require more time and may have higher costs.
The length of the column should be chosen based on the specific analysis needs.
Different types of columns may have different optimal lengths.
Q13. What is hplc , NMR, Ir spectroscopy
HPLC, NMR, and IR spectroscopy are analytical techniques used in chemistry to identify and analyze chemical compounds.
HPLC (High-Performance Liquid Chromatography) is a technique used to separate, identify, and quantify components in a mixture.
NMR (Nuclear Magnetic Resonance) spectroscopy is a method used to determine the structure and composition of organic compounds by analyzing their magnetic properties.
IR (Infrared) spectroscopy is a technique that measures the absorption...read more
Q14. How to maintain inventory?
Maintaining inventory involves tracking stock levels, organizing storage, conducting regular audits, and implementing efficient ordering processes.
Track stock levels regularly to ensure accurate inventory counts
Organize storage areas to maximize space and facilitate easy access
Conduct regular audits to identify discrepancies and prevent stockouts or overstocking
Implement efficient ordering processes based on demand forecasting and lead times
Utilize inventory management softwa...read more
Q15. What the safety control system in your company
Our safety control system includes regular safety audits, employee training, and strict adherence to industry regulations.
Regular safety audits are conducted to identify and address potential hazards.
All employees undergo extensive safety training to ensure they are equipped to handle any situation.
We strictly adhere to industry regulations and guidelines to maintain a safe working environment.
We have emergency response plans in place for various scenarios.
We encourage open c...read more
Q16. Gfl How many mw of energy does the company generate?
The company generates 500 MW of energy.
The company's energy generation capacity is 500 MW.
The company has a power plant that generates 500 MW of energy.
The energy output of the company is 500 MW.
The company's energy generation is sufficient to power a large city.
Q17. What is your computer skill?
I have advanced computer skills including proficiency in Microsoft Office Suite, data analysis, and programming languages.
Proficient in Microsoft Office Suite (Word, Excel, PowerPoint)
Skilled in data analysis using tools like Excel and Python
Familiar with programming languages such as Java and C++
Experience with database management systems like MySQL
Knowledge of web development technologies like HTML and CSS
Q18. What are the key parameters that need to be monitored for boiler water?
Key parameters for monitoring boiler water include pH level, conductivity, dissolved oxygen, and total dissolved solids.
pH level: Should be maintained within a specific range to prevent corrosion and scale formation.
Conductivity: Indicates the level of dissolved solids in the water, which can cause scaling and efficiency issues.
Dissolved oxygen: High levels can lead to corrosion, while low levels can cause pitting.
Total dissolved solids (TDS): Should be monitored to prevent s...read more
Q19. What is the length of HPLC coloumn
The length of HPLC column varies depending on the application and type of column used.
The length of HPLC column can range from 30 mm to 300 mm.
Shorter columns are used for faster separations while longer columns are used for higher resolution.
The length of the column can also affect the retention time of the analyte.
For example, a C18 column with a length of 150 mm is commonly used for routine analysis of pharmaceuticals.
Q20. How to Safety material and Chemicals material Handling
Safety in material and chemical handling is crucial to prevent accidents and injuries.
Ensure proper labeling and storage of chemicals
Provide appropriate personal protective equipment (PPE) to workers
Train employees on safe handling procedures
Implement emergency response plans in case of spills or accidents
Regularly inspect and maintain equipment and storage areas
Follow all relevant regulations and guidelines
Examples: wearing gloves and goggles when handling chemicals, storing...read more
Q21. How to quickly resolve it
To quickly resolve a problem, identify the root cause, gather relevant information, brainstorm solutions, and take decisive action.
Identify the root cause of the problem
Gather relevant information and data
Brainstorm potential solutions
Evaluate the pros and cons of each solution
Take decisive action to implement the chosen solution
Monitor the results and make necessary adjustments
Q22. What type of mass flow meter problems have you solve?
I have solved problems related to calibration, accuracy, and signal interference in mass flow meters.
Calibration issues with mass flow meters
Accuracy problems due to changes in fluid properties
Signal interference from nearby equipment affecting readings
Q23. Which pipe line used in Huzardous chemicals?
Stainless steel pipelines are commonly used for transporting hazardous chemicals due to their corrosion resistance and durability.
Stainless steel pipelines are preferred for their resistance to corrosion from hazardous chemicals.
PVC pipelines are not suitable for hazardous chemicals as they can degrade and leak.
Carbon steel pipelines can be used for some hazardous chemicals, but may require additional coatings or linings for protection.
Specialized materials like PTFE (Teflon)...read more
Q24. Working in bond system in GFL. You are interested?
Yes, I am interested in working in the bond system at GFL.
I have experience working with bond systems in previous roles.
I am familiar with the processes and procedures involved in bond systems.
I am eager to learn and contribute to the bond system at GFL.
Q25. How many HT motors are there in your plant?
I don't have the available data.
Q26. How do you handle plant emergency situation.
Q27. What is reaction mechanisum
Reaction mechanism is the step-by-step process of how a chemical reaction occurs.
It explains the sequence of events that happen during a reaction.
It includes the breaking and forming of chemical bonds.
It helps in understanding the rate and yield of a reaction.
Examples include SN1, SN2, E1, E2 mechanisms in organic chemistry.
Reaction mechanisms can be determined experimentally or through computational methods.
Q28. How you handle reaction if power failure ??
Stay calm, assess the situation, follow emergency protocols, communicate with team members, prioritize safety.
Remain calm and assess the situation to determine the cause of the power failure.
Follow emergency protocols and procedures established by the organization.
Communicate with team members to ensure everyone is aware of the situation and any necessary actions.
Prioritize safety of individuals and equipment during the power failure.
Implement contingency plans if necessary t...read more
Q29. Tell about DCS system?
DCS system stands for Distributed Control System which is used to control and monitor industrial processes.
DCS system is used in industries such as oil and gas, power generation, chemical processing, and water treatment.
It consists of a network of controllers, sensors, and actuators that communicate with each other to control the process.
DCS system provides real-time monitoring and control of the process, allowing operators to make quick decisions and adjustments.
It also offe...read more
Q30. How to calculate the steam of boiler?
To calculate the steam of a boiler, you need to know the boiler's efficiency, steam flow rate, and specific enthalpy of steam.
Calculate the energy input by multiplying the mass flow rate of steam by the specific enthalpy of steam.
Determine the energy output by dividing the energy input by the boiler's efficiency.
The steam flow rate can be measured using a flow meter, and the specific enthalpy of steam can be obtained from steam tables.
Example: If a boiler has a steam flow rat...read more
Q31. What is Current CTC ?
Current CTC refers to the current salary package of the candidate.
Current CTC stands for Current Cost to Company.
It includes the total salary package of the candidate, including basic salary, allowances, bonuses, etc.
Candidates may provide their Current CTC to give an idea of their salary expectations.
Example: If a candidate's Current CTC is $50,000 per annum, it means they are currently earning $50,000 per year.
Q32. How to Handling escorting of VIP personnel
VIP personnel escorting requires careful planning and execution.
Conduct a thorough risk assessment to identify potential threats and vulnerabilities.
Develop a detailed plan that includes routes, transportation, and communication protocols.
Assign a dedicated team of trained security personnel to provide close protection.
Maintain constant communication with the VIP personnel and adjust plans as needed.
Ensure that all security personnel are equipped with appropriate gear and wea...read more
Q33. What is your response in emergency.
Q34. Draw the module of coal fired hot air generator
The module of a coal fired hot air generator typically includes a combustion chamber, heat exchanger, fan, and exhaust system.
Combustion chamber where coal is burned to produce heat
Heat exchanger to transfer heat from combustion gases to the air
Fan to circulate the heated air
Exhaust system to remove combustion byproducts
Q35. What is the mode of heat transfer.
The mode of heat transfer refers to the way heat is transferred from one object to another.
Conduction: Heat transfer through direct contact between particles (e.g. touching a hot pan)
Convection: Heat transfer through the movement of fluids or gases (e.g. boiling water)
Radiation: Heat transfer through electromagnetic waves (e.g. feeling the warmth of the sun)
Examples: Cooking food on a stove (conduction), heating a room with a radiator (convection), feeling the warmth of a cam...read more
Q36. What is your expected ctc
I am expecting a salary in line with industry standards and commensurate with my experience and skills.
I have researched the market and found that the average salary for a Deputy Manager in this industry is around X amount
I have Y years of experience in this field and have consistently delivered results
I am open to negotiation based on the overall compensation package offered
I am looking for a salary that reflects my skills, experience, and the responsibilities of the role
Q37. What is NPSH cavition primary?
NPSH cavitation primary is the minimum pressure required to prevent cavitation in a pump.
NPSH stands for Net Positive Suction Head.
Cavitation is the formation of vapor bubbles in a liquid due to low pressure.
NPSH cavitation primary is the minimum pressure required to prevent the formation of vapor bubbles in a pump.
It is important to maintain NPSH cavitation primary to prevent damage to the pump and ensure efficient operation.
Factors affecting NPSH cavitation primary include ...read more
Q38. Present CTC? Expected CTC?
Current CTC is $80,000 per annum. Expected CTC is $90,000 per annum.
Current CTC: $80,000 per annum
Expected CTC: $90,000 per annum
Q39. Difference between HPLC and gc
HPLC and GC are both analytical techniques used to separate and analyze compounds, but they differ in their principles and applications.
HPLC stands for High Performance Liquid Chromatography, while GC stands for Gas Chromatography.
HPLC is used for separating and analyzing compounds that are soluble in liquid, while GC is used for separating and analyzing compounds that are volatile and can be vaporized.
HPLC uses a liquid mobile phase and a solid stationary phase, while GC use...read more
Q40. What does safety mean to you?
Safety means ensuring the well-being and protection of individuals from harm or danger.
Safety involves implementing and enforcing protocols and procedures to prevent accidents and injuries.
It includes providing proper training and resources to employees to mitigate risks.
Safety also encompasses creating a culture of awareness and accountability within the organization.
Examples: conducting regular safety inspections, providing personal protective equipment, and promoting open ...read more
Q41. Turbine operation activities
Turbine operation activities involve monitoring and controlling the performance of turbines in power plants.
Monitoring turbine speed, temperature, and pressure
Adjusting turbine controls to maintain optimal performance
Performing routine maintenance and inspections
Troubleshooting and repairing turbine malfunctions
Collaborating with other engineers and technicians to ensure safe and efficient operation
Q42. Power Plant Description
A power plant is a facility that generates electricity by converting various forms of energy into electrical energy.
Power plants can use various sources of energy such as coal, natural gas, nuclear, hydro, wind, and solar.
The energy is converted into electrical energy through various processes such as combustion, steam turbines, and generators.
Power plants are typically divided into two categories: base load plants and peaking plants.
Base load plants provide a constant supply...read more
Q43. What is DCS card model?
DCS card model refers to the specific model number of a card used in a Distributed Control System.
DCS card models vary depending on the manufacturer and the specific application
Each card has a unique model number that identifies its specifications and capabilities
Examples of DCS card models include Honeywell's Experion PKS C200, Emerson's DeltaV VE4003S2B1, and Siemens' SIMATIC PCS 7 AS410-5H
Q44. What is interlock. ?
Interlock is a safety mechanism that prevents two or more actions from occurring simultaneously.
Interlock ensures that a process or machine cannot be operated until certain conditions are met.
It is used to prevent accidents and damage to equipment.
Examples of interlocks include safety switches, emergency stop buttons, and lockout/tagout procedures.
Interlocks are commonly used in industrial settings, such as manufacturing plants and power plants.
They are also used in everyday ...read more
Q45. What is lmtd ?
LMTD stands for Logarithmic Mean Temperature Difference.
LMTD is a measure of the temperature difference between two fluids in a heat exchanger.
It is calculated using the logarithmic average of the temperature difference between the hot and cold fluids.
LMTD is used to determine the heat transfer rate in a heat exchanger.
It is an important parameter in the design and operation of heat exchangers.
For example, in a shell and tube heat exchanger, LMTD is used to calculate the requ...read more
Q46. What is the hydrogenation
Hydrogenation is a chemical reaction in which hydrogen is added to a molecule, resulting in the saturation of double or triple bonds.
Hydrogenation is commonly used in the food industry to convert liquid vegetable oils into solid or semi-solid fats.
It is also used in the production of margarine, soap, and candles.
Hydrogenation can be either partial or complete, depending on the amount of hydrogen added to the molecule.
The process can be catalyzed by metals such as nickel, pall...read more
Q47. What is polymer??
Polymers are large molecules composed of repeating structural units called monomers.
Polymers are made up of long chains of repeating units called monomers
They can be natural (e.g. proteins, DNA) or synthetic (e.g. plastics)
Common examples of polymers include polyethylene, PVC, and nylon
Q48. What about safety ??
Safety is a top priority in all aspects of my work, ensuring the well-being of individuals and the environment.
Prioritize safety in all tasks and decision-making
Follow established safety protocols and procedures
Regularly assess and address potential safety hazards
Provide safety training and resources to team members
Promote a culture of safety awareness and accountability
Q49. What is corrosion in brief
Corrosion is the process of deterioration of a material due to chemical reactions with its environment.
Corrosion occurs when a material reacts with substances in its environment, such as oxygen or moisture.
It can lead to the degradation of the material's physical and chemical properties.
Common examples of corrosion include rusting of iron and tarnishing of silver.
Corrosion can weaken structures, reduce the lifespan of equipment, and cause financial losses.
Preventive measures ...read more
Q50. What is the pump efficiency.
Pump efficiency is a measure of how well a pump converts input power into useful work output.
Pump efficiency is calculated by dividing the pump's output power by its input power.
Efficiency is usually expressed as a percentage, with higher percentages indicating better efficiency.
Factors that can affect pump efficiency include design, operating conditions, and maintenance.
For example, a pump with an efficiency of 80% would convert 80% of the input power into useful work output...read more
Q51. Reporting of EHS Manager
The EHS Manager should be regularly updated on ETP operations and any incidents or accidents that occur.
Regular reporting to EHS Manager is necessary
Incidents and accidents should be reported immediately
Documentation of all incidents and accidents should be maintained
Examples of incidents include spills, leaks, and equipment malfunctions
Q52. Operations of vcb & acb
VCB (Vacuum Circuit Breaker) and ACB (Air Circuit Breaker) are types of circuit breakers used in electrical systems for protection and control.
VCB uses vacuum as the arc quenching medium, while ACB uses air.
VCB is more reliable and requires less maintenance compared to ACB.
ACB is more commonly used in low voltage applications, while VCB is used in medium to high voltage applications.
Both VCB and ACB are used for switching and protecting electrical circuits from overloads and ...read more
Q53. What is distillation
Distillation is a process of separating components of a liquid mixture based on differences in boiling points.
Distillation involves heating a liquid mixture to create vapor, then cooling the vapor to condense it back into liquid form.
The components with lower boiling points will vaporize first and be collected, leaving behind components with higher boiling points.
Common examples of distillation include the production of alcoholic beverages like whiskey and the purification of...read more
Q54. Mobile number of XXXXX
Q55. What is Dispatch
Dispatch is the process of organizing and sending out goods or personnel to their designated locations.
Dispatch involves coordinating schedules and routes for efficient delivery.
It ensures timely delivery of goods or services to customers.
Examples include dispatching trucks to deliver products to stores or dispatching emergency services to respond to calls.
Dispatch may also involve tracking shipments and providing updates to customers.
Q56. Ptw system and its important
PTW system stands for Permit to Work system, which is a formal written system used to control certain types of work that are identified as potentially hazardous.
PTW system ensures that proper precautions are taken before starting work
It helps in identifying potential hazards and implementing necessary control measures
PTW system helps in communicating information about the work to all involved parties
Examples: hot work permit, confined space entry permit, electrical work permi...read more
Q57. Role with various disciplines
As a Senior Project Engineer, I collaborate with various disciplines to ensure project success.
Work closely with architects, designers, and contractors to ensure project specifications are met
Coordinate with electrical, mechanical, and structural engineers to ensure project feasibility
Collaborate with project managers to ensure project timelines and budgets are met
Communicate effectively with stakeholders to ensure project success
Provide technical expertise and guidance to te...read more
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