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30+ Gharda Chemicals Limited Interview Questions and Answers

Updated 4 Feb 2025

Q1. What is vacuum and how it creat?

Ans.

Vacuum is a space devoid of matter or air. It is created when all the air or matter is removed from a given space.

  • Vacuum is a state of low pressure or absence of matter.

  • It is created by removing all the air or matter from a space.

  • Vacuum can be artificially created using vacuum pumps.

  • Examples of vacuum include the vacuum inside a vacuum cleaner or the vacuum of space.

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Q2. What is LEL and UEL?

Ans.

LEL stands for Lower Explosive Limit and UEL stands for Upper Explosive Limit.

  • LEL is the lowest concentration of a flammable substance in air that can ignite and sustain combustion.

  • UEL is the highest concentration of a flammable substance in air that can ignite and sustain combustion.

  • The range between LEL and UEL is known as the flammable range or explosive range.

  • Operating within the flammable range can lead to fire or explosion.

  • For example, gasoline has an LEL of 1.4% and a ...read more

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Q3. 1) What is the main difference between DCS & PLC and how to select them?

Ans.

DCS is used for continuous process control while PLC is used for discrete control.

  • DCS is used in industries such as oil and gas, chemical, and power plants.

  • PLC is used in industries such as manufacturing, automotive, and packaging.

  • DCS is designed for controlling continuous processes with multiple variables.

  • PLC is designed for controlling discrete processes with on/off control.

  • When selecting between DCS and PLC, consider the type of process, the complexity of the control, and ...read more

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Q4. What is distillation and if state how you have handled the same.

Ans.

Distillation is a process of separating components of a liquid mixture based on differences in boiling points.

  • Distillation involves heating a liquid mixture to create vapor, then cooling the vapor to collect the separated components.

  • I have handled distillation processes in a chemical production plant to separate ethanol from water in a fermentation mixture.

  • Monitoring temperature changes, adjusting heating levels, and collecting the distilled components are key aspects of hand...read more

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Q5. What is Normality, Molarity and malality

Ans.

Normality, Molarity, and Molality are different ways to express the concentration of a solution.

  • Normality is the number of equivalents of a solute in a liter of solution.

  • Molarity is the number of moles of solute in a liter of solution.

  • Molality is the number of moles of solute per kilogram of solvent.

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Q6. Types of pumps

Ans.

Types of pumps include centrifugal pumps, reciprocating pumps, and rotary pumps.

  • Centrifugal pumps use centrifugal force to move fluids.

  • Reciprocating pumps use a piston or plunger to create pressure.

  • Rotary pumps use rotating mechanisms to move fluids.

  • Other types of pumps include diaphragm pumps, gear pumps, and peristaltic pumps.

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Q7. What is scope of chemical engineering

Ans.

The scope of chemical engineering is vast, encompassing various industries and applications.

  • Chemical engineering involves the design, development, and operation of processes and systems that convert raw materials into useful products.

  • It is applicable in industries such as pharmaceuticals, petrochemicals, food and beverage, energy, environmental engineering, and more.

  • Chemical engineers work on improving efficiency, safety, and sustainability of processes, as well as developing...read more

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Q8. What do you know about fabrication

Ans.

Fabrication involves the process of creating products or structures through cutting, shaping, and assembling materials.

  • Fabrication involves cutting, shaping, and assembling materials to create products or structures

  • Common fabrication techniques include welding, machining, and forming

  • Materials used in fabrication can range from metals to plastics to composites

  • Fabrication plays a crucial role in industries such as manufacturing, construction, and engineering

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Q9. Explain what do you understand from QAP

Ans.

QAP stands for Quality Assurance Plan, which outlines the procedures and processes to ensure quality in a project.

  • QAP is a document that defines the quality standards, procedures, and responsibilities for a project.

  • It outlines the quality control measures to be implemented throughout the project lifecycle.

  • QAP helps in ensuring that the project meets the required quality standards and customer expectations.

  • Examples of QAP elements include quality control checklists, inspection...read more

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Q10. Explain in detail total EPC project planning & MS project WBS sample.

Ans.

Total EPC project planning involves creating a detailed plan for the entire project, including scope, schedule, budget, and resources. MS Project WBS is a tool used to break down the project into smaller, manageable tasks.

  • EPC project planning involves defining project scope, creating a work breakdown structure (WBS), developing a project schedule, estimating project costs, and identifying project risks.

  • MS Project WBS is a hierarchical breakdown of the project into smaller, mo...read more

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Q11. What is MSDS and it's important

Ans.

MSDS stands for Material Safety Data Sheet. It is a document that provides information on the properties of chemicals, how to use them safely, and what to do in case of an emergency.

  • MSDS includes information on chemical composition, physical and chemical properties, health hazards, first aid measures, and storage and disposal guidelines.

  • It is important for ensuring the safe handling, use, and disposal of chemicals in the workplace.

  • MSDS helps workers and emergency personnel to...read more

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Q12. Fire hydrant system fuel tank capacity as per norms?

Ans.

The fire hydrant system fuel tank capacity should meet the norms set by relevant authorities.

  • The capacity of the fuel tank should be in compliance with local fire safety regulations.

  • The capacity may vary depending on the size and location of the building.

  • Regular inspections and maintenance of the fire hydrant system are necessary to ensure its effectiveness.

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Q13. What to see in the datasheets

Ans.

Datasheets provide important technical information about components or products.

  • Key specifications such as voltage, current, power ratings

  • Pinout diagrams and physical dimensions

  • Operating temperature range and environmental ratings

  • Application notes and recommended usage guidelines

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Q14. How to boiler passing,

Ans.

Boiler passing refers to the process of ensuring that the boiler is safe and ready for operation.

  • Check all valves and fittings for leaks or damage

  • Inspect the boiler's interior for signs of corrosion or damage

  • Test the safety controls and alarms

  • Check the fuel and water supply

  • Perform a pressure test to ensure the boiler can handle the required pressure

  • Ensure all necessary permits and certifications are up to date

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Q15. SQL details and SDLC concept in software development.

Ans.

SQL and SDLC are crucial in software development.

  • SQL is a programming language used to manage and manipulate data in relational databases.

  • SDLC is a process used to design, develop, test, and deploy software.

  • SQL is used in various stages of SDLC such as data modeling, database design, and data manipulation.

  • SDLC includes phases like planning, analysis, design, implementation, testing, and maintenance.

  • SQL queries are used to retrieve data during testing and maintenance phases of...read more

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Q16. What is cope pn chemical engineering

Ans.

COPE in chemical engineering stands for Control, Optimization, and Process Engineering.

  • COPE involves designing, controlling, and optimizing processes in chemical engineering.

  • It focuses on improving efficiency, safety, and sustainability of chemical processes.

  • Examples include designing a new chemical reactor, optimizing a distillation process, and controlling a chemical plant operation.

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Q17. 2) Drawback of Mag flow meter ?

Ans.

Mag flow meter is not suitable for measuring fluids with low conductivity.

  • Mag flow meter requires fluids with a minimum conductivity of 5 microsiemens/cm.

  • It cannot measure non-conductive fluids like oils and hydrocarbons.

  • It is also not suitable for fluids with high viscosity or those containing solids.

  • Mag flow meter may require frequent calibration to maintain accuracy.

  • It is relatively expensive compared to other flow meters.

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Q18. How to do pipe line marking with tep

Ans.

Pipeline marking with TEP involves using temporary marking materials to indicate the location of underground pipes.

  • Use temporary marking materials such as flags, paint, or stakes to mark the location of underground pipes

  • Ensure that the markings are clearly visible and easily identifiable by others working in the area

  • Follow industry standards and regulations for pipeline marking to prevent accidents or damage to the pipes

  • Regularly inspect and update the markings as needed to m...read more

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Q19. 3) Characteristics of zener diode ?

Ans.

Zener diode is a type of diode that allows current to flow in the reverse direction when a certain voltage is reached.

  • Zener diodes are heavily doped with impurities to create a narrow depletion region.

  • They are used as voltage regulators and in surge protection circuits.

  • Zener voltage is the voltage at which the diode starts conducting in reverse direction.

  • They have a sharp breakdown voltage and a high power dissipation capability.

  • Zener diodes are commonly used in electronic ci...read more

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Q20. Analytics tool used in the Current landscape

Ans.

Google Analytics, Adobe Analytics, Mixpanel

  • Google Analytics is widely used for website traffic analysis

  • Adobe Analytics is popular for tracking user behavior on websites

  • Mixpanel is known for its advanced user segmentation and funnel analysis

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Q21. What is distillation

Ans.

Distillation is a process of separating components of a liquid mixture based on their different boiling points.

  • Distillation involves heating the mixture to vaporize the more volatile components.

  • The vapor is then cooled and condensed back into liquid form, separating the components.

  • The component with the lower boiling point will condense first and can be collected separately.

  • Distillation is commonly used in industries such as oil refining, chemical production, and alcoholic be...read more

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Q22. Process safety and it's elements

Ans.

Process safety involves identifying, evaluating, and controlling hazards to prevent accidents and ensure safe operations.

  • Process safety focuses on preventing accidents and incidents in industrial processes

  • Elements of process safety include hazard identification, risk assessment, and risk management

  • Examples of process safety elements include process hazard analysis (PHA), safety instrumented systems (SIS), and emergency response plans

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Q23. Role of heat transfer

Ans.

Heat transfer is the process of thermal energy transfer between objects or systems.

  • Heat transfer is essential in various industrial processes, such as heating, cooling, and drying.

  • It plays a crucial role in the design and operation of heat exchangers, boilers, and refrigeration systems.

  • Heat transfer can occur through conduction, convection, and radiation.

  • Conduction is the transfer of heat through direct contact between objects, like a metal spoon getting hot when placed in ho...read more

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Q24. Pump characteristics curve

Ans.

The pump characteristics curve shows the relationship between flow rate, head, and efficiency of a pump.

  • The curve typically shows how the pump's performance changes with varying flow rates and head pressures.

  • It helps in selecting the right pump for a specific application based on required flow rate and head.

  • Efficiency of the pump is also depicted on the curve, showing the point of maximum efficiency.

  • The curve can be used to troubleshoot pump performance issues by comparing ac...read more

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Q25. Road to go ahead with analytics

Ans.

Utilize data analytics to drive sales strategies and decision-making

  • Collect and analyze customer data to identify trends and preferences

  • Use predictive analytics to forecast sales and optimize promotional strategies

  • Implement A/B testing to measure the effectiveness of different sales promotions

  • Utilize data visualization tools to present insights in a clear and actionable way

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Q26. Role of mass transfer

Ans.

Mass transfer refers to the movement of substances from one place to another in a system.

  • Mass transfer is important in various industrial processes such as distillation, absorption, and extraction.

  • It involves the transfer of mass or molecules between phases, such as gas-liquid, liquid-liquid, or solid-liquid.

  • Mass transfer can occur through various mechanisms including diffusion, convection, and interfacial mass transfer.

  • It plays a crucial role in separation processes, where d...read more

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Q27. What are the PSM elements.

Ans.

PSM elements refer to the key components of Process Safety Management, which are essential for ensuring the safety of processes in industries.

  • Process Safety Information (PSI) - gathering and maintaining information on the hazards of processes

  • Process Hazard Analysis (PHA) - identifying and evaluating potential hazards in processes

  • Operating Procedures - developing and implementing procedures to safely operate processes

  • Training - providing training to employees on process safety...read more

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Q28. How to manage company work

Ans.

Managing company work involves effective delegation, communication, prioritization, and monitoring of tasks.

  • Delegate tasks based on team members' strengths and workload

  • Communicate clearly about expectations, deadlines, and updates

  • Prioritize tasks based on importance and deadlines

  • Monitor progress regularly and provide support or guidance as needed

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Ans.

Types of alignment include shaft alignment, belt alignment, and gear alignment.

  • Shaft alignment involves aligning the rotating shafts of machines to ensure smooth operation and prevent excessive wear.

  • Belt alignment refers to aligning the belts in a system to prevent slippage and maximize power transmission.

  • Gear alignment involves aligning the gears in a system to ensure proper meshing and efficient power transmission.

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Q30. Stages of inspection

Ans.

Stages of inspection involve visual inspection, measurement, testing, and documentation.

  • Visual inspection: examining the product for any visible defects or irregularities

  • Measurement: using tools such as calipers or micrometers to ensure dimensions meet specifications

  • Testing: conducting functional tests to verify the product's performance

  • Documentation: recording inspection results and any corrective actions taken

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Q31. What is the chemical industry?

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Q32. what is sheffy valve setting

Ans.

Sheffy valve setting is the pressure at which the safety valve of a boiler is set to open and release excess steam.

  • Sheffy valve setting is crucial for maintaining safe pressure levels in a boiler.

  • It is typically set slightly above the maximum allowable working pressure of the boiler.

  • The setting is determined based on the design and capacity of the boiler.

  • Regular maintenance and testing of the safety valve is important to ensure it functions properly.

  • Improper sheffy valve sett...read more

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Q33. SQL and Oracle the difference

Ans.

SQL is a language used to manage relational databases, while Oracle is a relational database management system.

  • SQL is a language used to create, modify, and query databases.

  • Oracle is a specific relational database management system that uses SQL.

  • SQL can be used with other database management systems besides Oracle.

  • Oracle has additional features beyond standard SQL, such as PL/SQL for procedural programming.

  • SQL is a standard language, while Oracle is a specific product.

  • SQL is ...read more

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Q34. What is dol starter

Ans.

A DOL starter is a Direct-On-Line starter used to start induction motors by directly connecting them to the power supply.

  • DOL starters provide full voltage to the motor during starting.

  • They are simple in design and cost-effective.

  • Commonly used in applications where the motor load is constant and does not require speed control.

  • Example: Starting a water pump motor in a residential building.

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Q35. Discuss on vegetable crops

Ans.

Vegetable crops are plants cultivated for their edible parts, such as roots, stems, leaves, or fruits.

  • Vegetable crops are an essential part of human diets worldwide.

  • They provide essential nutrients, vitamins, and minerals.

  • Common vegetable crops include tomatoes, carrots, lettuce, broccoli, and peppers.

  • They can be grown in home gardens, farms, or greenhouses.

  • Vegetable crops require proper soil preparation, watering, and pest control.

  • Crop rotation is important to prevent diseas...read more

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Q36. Discuss about safety

Ans.

Safety is a crucial aspect in engineering to prevent accidents and ensure the well-being of individuals.

  • Safety protocols should be followed at all times in the workplace

  • Regular safety inspections and audits should be conducted

  • Proper training and education on safety procedures is essential

  • Use of personal protective equipment (PPE) is mandatory in hazardous environments

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Q37. Expected CTC demand

Ans.

Expected CTC demand depends on experience, skills, industry standards, and location.

  • Consider your level of experience and expertise in the field

  • Research industry standards for Polymer Engineers in your area

  • Take into account the cost of living in the location of the job

  • Factor in any additional skills or certifications that may increase your market value

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Q38. Type of moter

Ans.

There are various types of motors including DC motors, AC motors, stepper motors, and servo motors.

  • DC motors operate on direct current and are commonly used in household appliances and electric vehicles.

  • AC motors operate on alternating current and are used in industrial applications.

  • Stepper motors move in precise increments and are commonly used in 3D printers and CNC machines.

  • Servo motors are controlled by a feedback mechanism and are used in robotics and automation.

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Q39. Type of starter

Ans.

There are various types of starters used in electrical engineering, such as DOL starter, star-delta starter, and soft starter.

  • Direct On-Line (DOL) starter is the simplest type, providing full voltage to the motor at start.

  • Star-delta starter reduces the starting current by initially connecting the motor in star configuration and then switching to delta.

  • Soft starter gradually increases the voltage to the motor, reducing the mechanical stress and extending the motor's lifespan.

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